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Jabiru Aircraft
Pty Ltd
Instruction & Maintenance Manual
Jabiru 2200 Aircraft Engine
Hydraulic Valve Lifter Models
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REVISION
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Dated : June 2010
Issued By: DPS
Page: 72 of 116
L:\files\Manuals_For_Products\Engine_Manuals\Transition\JEM2204-9_I&M_unsigned.docx
Figure 37. Drawing 9431064
– Gearbox & Distributor Rotors
Note: When gear case goes on
1)
Make sure No. 1 is 25
°
before T.D.C. compression.
Both valves should be
seated.
2)
The rotors point to the No. 1 position on the rotor caps. Fit cap screws with
loctite 242 and torque.
H12 1. Fit flywheel with the magnets horizontal (they then should line up with the coils).
Note: The small hole in the flywheel will line up with the hole in the crankcase. (It
may not line up with the hole in the gear if it has been moved for cam timing.) Put
loctite 620 on new flywheel cap screws and torque to 24 nm (18 ft lbs).
2. Fit coil mount posts and alternator mount.
3. Fit coils and set gap to 0.25mm (0.010")
Note: A strip of 0.25mm (0.010") card is best because it is not magnetic. Coil
direction lead follows prop rotation.
H13 Fit Carburettor assembly
Note: It is very important to make sure hose clamp is at the outside end of
coupling, the coupling and carby are free of oil and the carburettor goes fully into
coupling, clamp is of 10mm wide stainless type.
H14 Fit Fuel Pump Assembly
Note: Use loctite 242 on cap screws. Use molybdenum disulphide grease on push
rod