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J/105   Owner   Guide

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48   

Rigging   

Standing   Rigging

   -­‐   The   general   rule   of   thumb   from   Hall   Spars   is   that   standing   rigging   (whether   

wire   or   rod)   should   be   replaced   every   10   years,   unless   excess   strain   due   to   hard   ocean   sailing   
shortens   this   life.      Fatigue   can   be   in   any   form-­‐   sailing   in   extreme   wind   conditions,   unnecessary   
flogging   of   loose   leeward   shrouds,   corrosive   environment.      Any   signs   of   a   broken   wire   strand(s)   
indicate   immediate   replacement   is   necessary.      Otherwise   keep   a   close   look   out   for   corrosion   or   
cracking   in   the   swage   fittings   and   turnbuckle   threads.      In   southern   coastal   areas,   with   the   high   
salinity   and   year   round   warm   weather,   rigging   must   sometimes   be   replaced   every   5   years.      Fresh   
water   sailed   boats   will   generally   have   a   longer   rigging   life,   but   are   still   subject   to   fatiguing   after   
years   of   stress.         

Headstay

   -­‐   The   top   of   the   headstay   (wire   or   rod)   should   be   checked   to   make   sure   it’s   not   bent.   

The   fasteners   and   the   top   of   the   headstay   foil   should   also   be   routinely   checked.      

Clevis   pins

   -­‐   More   rigging   and   spar   mishaps   are   caused   by   clevis   pins   backing   out,   than   perhaps   

any   other   culprit.      If   the   clevis   pins   are   semi-­‐permanent   (only   removed   a   few   times   per   year),   
then   use   appropriate   sized   cotter   pin   and   fully   bend   them   back   around   the   clevis   pin.      Then   cover   
with   clear   sealant   rather   than   tape   so   that   they   are   visible.         

Running   rigging

   -­‐   suffers   the   greatest   wear   and   tear   (chafing   primarily)   and   should   be   checked   

frequently   for   wear,   particularly   high   load   lines   like   main   and   jib   halyards   and   jib   sheets.   

Spars   

Spar   life   can   vary,   but   Hall   Spar’s   general   rule   is   the   mast   should   be   replaced   every   20   years.      
Frequently   check   your   spar   for   problems.      Spars   break   more   often   than   not   by   a   failure   in   the   
standing   rigging,   but   there   are   some   specific   areas   to   keep   an   eye   out   for:         

Deck   Area

   -­‐   The   mast   section   at   the   partners   (where   the   mast   passes   through   the   deck)   is   usually   

subject   to   the   most   fatigue   over   time.      This   is   due   to   the   rig   getting   set   up   with   pre-­‐bend,   then   
pulling   on   lots   of   backstay   tension,   and   the   constant   flexing   of   the   spar   over   many   years.      The   
best   prevention   is   a   good   set   of   mast   wedges   or   the   Spartite   mast   wedge   system.      Unchecked   
movement   at   the   deck   can   significantly   shorten   the   life   of   the   spar.         Be   especially   careful   about   
drilling   any   holes   in   the   mast   near   the   deck,   and   periodically   inspect   any   holes   in   the   area   to   
make   sure,   there   are   no   cracks   developing.      Any   holes   must   be   round   or   have   rounded   corners.   

Spreader   Tips

   -­‐   these   should   be   untaped   and   inspected   annually.      Seizing   wire   should   be   redone   

annually   so   that   the   shrouds   will   never   “pop”   out   of   the   spreader   tip.      Use   spreader   chafe   covers   
that   won’t   collect   water.   

Rig   Tuning

   -­‐   to   provide   not   only   the   best   performance   but   also   a   longer   mast   life,   it’s   very   

important   to   properly   “tune   the   mast.”      Tuning   means   adjusting   the   shroud   tension   so   that   the   
top   of   the   mast   is   centered   over   the   boat,   and   such   that   the   mast   is   in   column   or   straight   as   you   
site   up   the   mast   groove   on   the   aft   side.      Proper   tuning   for   all   conditions   usually   means   
maintaining   enough   tension   on   the   shrouds   so   that   they   do   not   go   completely   slack   on   the   
leeward   side   while   sailing.      Many   successful   one-­‐design   classes   have   tuning   guides   published   and   
provided   by   sailmakers.      Some   of   these   may   suggest   very   loose   settings   on   the   shrouds   for   better   
light   air   performance.      Care   should   be   taken   by   owners   to   avoid   sailing   in   windy   conditions   with   
light   air   shroud   settings.      This   may   significantly   shorten   the   life   of   the   mast   and   lead   to   breakage.   

Содержание 105

Страница 1: ......

Страница 2: ...J 105 Owner Guide 2 J 105 Owner Manual HIN Yacht Name Owner Name COPYRIGHT J BOATS INC 2012...

Страница 3: ...m 24 Lightning Bonding System 25 Engine System 26 Drive Train 26 Fuel System 27 Cooling System 28 Exhaust System 28 General Hints to Avoid Problems 28 Engine Safety Precautions 29 Bleeding the Engine...

Страница 4: ...oper safety equipment and the safe operation of the vessel Your J Boats Dealer will be happy to refer you to Boating Safety Courses or other seminars available This owner manual is furnished for your...

Страница 5: ...proved NOTE Any change in the disposition of the masses aboard may significantly affect the stability trim and performance of your boat Users of this boat are advised that All crew should receive suit...

Страница 6: ...r House Battery Capacity 90 amp hours add l 90 amp option Standard Propeller Martec folding prop 15 dia x 14 pitch Battery Type Deep cycle Holding Tank Capacity 45 liters 12 gal Water Capacity 18 9 li...

Страница 7: ...101 Narragansett Ave Barrington RI 02806 Canvas Thurston Sails 401 254 0970 Tupelo Street thurstoncanvas fullchannel net Bristol RI 02809 Spars Charleston Spar Inc 704 597 1502 3901 Pine Grove Circle...

Страница 8: ...essional finish carefully review the paint manufacturer s recommendations for preparing the bottom Be sure that there is a healthy amount of epoxy primer using paint manufacturer build up recommendati...

Страница 9: ...ches facilitates sailing with one or two aboard Each is geared to match the load requirements of the specific task Standard Steering System The steering system is carefully engineered to provide finge...

Страница 10: ...bow sprit is designed to be adjusted without leaving the cockpit The line is dead ended to the outboard pad eye on the forward most bulkhead in the forepeak The line then leads through the thru pole...

Страница 11: ...ng loaded boom vang with a block and tackle purchase system This vang system allows for quick and easy adjustment and also acts as a boom topping lift The vang is affixed to the vang plate welded unde...

Страница 12: ...board for a proper lead Be sure to put a stopper knot like a figure eight at the end of the mainsheet Jib Sheet is continuous and attaches to the roller furler headsail by a simple knot leads to the j...

Страница 13: ...uired Safety Gear Launch ___ Check for leaks ___ Check seacocks ___ Check stuffing box Engine Start ___ Read engine owner s manual ___ Open raw water intake seacock ___ Check fuel ___ Start engine ___...

Страница 14: ...inner hole The intermediates are secured in the forward hole Begin by hand tightening the shrouds being careful to keep the mast centered aloft Check alignment by hoisting a tape measure up the main h...

Страница 15: ...op quality roller chain to wire steering system can be kept in as new sensitivity by keeping the wire at a correct tension To check for proper wire tension lock the wheel in position by using the pede...

Страница 16: ...J 105 Owner Guide 16 Diagrams Layouts Schematics Running Rigging Deck Hardware Layout...

Страница 17: ...J 105 Owner Guide 17 Mainsheet Cunningham Diagram...

Страница 18: ...J 105 Owner Guide 18 Steering System...

Страница 19: ...J 105 Owner Guide 19 Fuel Exhaust System...

Страница 20: ...J 105 Owner Guide 20 Thru Hull Seacock Locations...

Страница 21: ...J 105 Owner Guide 21 Manual Fresh Water System...

Страница 22: ...J 105 Owner Guide 22 Head Holding Tank Schematic...

Страница 23: ...J 105 Owner Guide 23 12V DC Layout...

Страница 24: ...J 105 Owner Guide 24 Battery Wiring System...

Страница 25: ...J 105 Owner Guide 25 Lightning Bonding System...

Страница 26: ...y secured Neutral Safety Switch the J 105 is equipped with a neutral safety switch and the engine will not start without the throttle control in a proper neutral or advanced neutral position Drive Tra...

Страница 27: ...nk fill hoses and caps fuel lines and filters and the vent Use only Diesel fuel in the system Fuel Tank Line run from underneath the port main cabin settee under the cabin sole and up to the fuel prim...

Страница 28: ...he plastic case Wash thoroughly with water or replace with a new one if badly soiled Reinstall the basket and be sure it is seated properly in the bowl Then reinstall the lid tightly Exhaust System Th...

Страница 29: ...efore shifting the gear shift lever to lock the shaft for sailing double check that the engine is turned off Engine Safety Precautions Due to high temperatures it is recommended that after running the...

Страница 30: ...ction pump and operate the manual handle of the lift pump until all the air bubbles are out 5 Bleed the air from the fuel injector Loosen the nipple on the fuel injector side set the throttle to half...

Страница 31: ...llow the engine to cool down 3 Push the button on the engine instrument panel until engine stops 4 When the engine alarm sounds turn the key OFF IMPORTANT Do not use the ignition key to shut down the...

Страница 32: ...lly dangerous condition does not exist Engine Maintenance Check the engine batteries and engine mounts once a month Ensure the engine is fastened securely to the engine mount frames and look for any p...

Страница 33: ...confusion remember the long end of the handle indicates the direction of flow Please refer to the Seacock and Thru Hull diagram for a complete layout of locations and sizes Pump Systems Pumps are eas...

Страница 34: ...ere head aches at the worst possible time And a word to the wise PLEASE TRAIN YOUR GUESTS ON HEAD OPERATION NEVER ASSUME THEY KNOW HOW TO USE IT The head is a large pump which takes in seawater and fl...

Страница 35: ...om the head Pump out Hose leading to the deck fitting Vent Hose to vent the tank overboard The holding tank must be pumped out before winter storage to avoid potential damage and the system shall be e...

Страница 36: ...ss runs from the back of this panel Mast Wiring Terminal Box is located on the upper portion of the bulkhead just inside the head to port The mast wiring harness exits the mast just beneath the deck a...

Страница 37: ...ces of identical fire fighting capacity and Have fixed systems refilled or replaced when expired or discharged Responsibility Of Boat Owner Operator It is the responsibility of the owner operator To e...

Страница 38: ...is grounded in accordance with ABYC and industry practice The mast shroud chainplates stemhead fitting backstay fitting engine and electrical system are grounded to the keel In spite of this groundin...

Страница 39: ...e crew members with emergency procedures including man over board fire and sinking Please contact your local U S Coast Guard office for up to date USCG safety requirements IT IS THE OWNER S RESPONSIBI...

Страница 40: ...urthermore check and lubricate the sheaves and blocks on the mast Also ensure the turnbuckles are clean and well lubricated Without proper care they can freeze up In general it is handy to keep a spra...

Страница 41: ...it is important that all boats fitted with wheel steering systems get an annual inspection of the critical system parts and that routine maintenance guidelines are followed Jefa Rudder Bearings Gaiter...

Страница 42: ...look and dirt with water and a stiff scrub brush then apply one of the many available teak cleaners On oiled surfaces additional coats can be easily applied with a foam brush or sponge For an even fin...

Страница 43: ...oses when switched to OFF position Engine Drive Train System ___ Read engine owner s manual maintenance guide ___ Check engine fluid levels and systems for leaks shut off controls ___ Check throttle a...

Страница 44: ...ine owner s manual for maintenance guidance during the season and for the specific haul out procedures necessary to winterize the engine Fill fuel tank to minimize condensation In the exhaust system w...

Страница 45: ...o assure proper air circulation Ensure the entire deck is covered to prevent uneven discoloration of the gelcoat Cradle It is critical the boat is adequately supported The keel must rest solidly on th...

Страница 46: ...companies mandate a professional survey for boats at 10 years A survey may indicate a structural or safety issue that an owner needs to address in order to continue insurance coverage For boats that h...

Страница 47: ...b imbedded with any sort of wave action against the hull can cause undue stress to the hull and structure The same is true for boats that use special dockside hoisting systems to hoist the hull out of...

Страница 48: ...ms Spars break more often than not by a failure in the standing rigging but there are some specific areas to keep an eye out for Deck Area The mast section at the partners where the mast passes throug...

Страница 49: ...or beginning to peel ensure that a marine surveyor inspects the boat and recommends adequate remedies to correct potential damage Hull to Deck Joint all modern J Boats are built with a glued PLEXUS 2...

Страница 50: ...r upgrades or required maintenance For trailerable one designs it s mostly up to the owner unless a surveyor gets involved with a pre sale survey and even then not all surveyors are versed in composit...

Страница 51: ...ding rigging running rigging and sails and placed in satisfactory condition The 6 years surveys defined in Section 11 3 recommend a far more complete survey In addition to all elements as described in...

Страница 52: ...le and exclusive warranty of the product is the US Watercraft Warranty printed on the Warranty Card furnished with the yacht The reprinted information on the following pages is included for reference...

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