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J/105   Owner   Guide

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43   

Annual   Maintenance   Checklist      

 
Running Rigging 
___ Check running rigging lines for wear at splice, turning 

blocks, etc. 

___ Inspect blocks and shackles for wear.  Clean and 

lubricate or replace as necessary. 

___ Service winches, check for free spinning operation 

(bearings) and ratchet stop action (pawls). 

 
Deck Hardware 
___ Check lifeline integrity, stanchions, and pulpits. 
___ Check all cleats for signs of fatigue.  Tighten fasteners 

or replace as required. 

___ Re-caulk chainplates.  Remove stainless cover, clean & 

re-caulk perimeter. 

 
Steering System 
___ Consult Edson maintenance guide (OPTIONAL WHEEL 

STEERING). 

___ Check rudder for impact damage or cracks. 
___ Check rudder shaft play in bearing tube. 
 
Thru Hull & Seacocks 
___ Check seacock integrity, operation, and watertightness,  

Replace, reassemble, and lubricate as required. 

___ Check hose attachment and clamps. 
 
Electrical 
___ Disconnect power source when making repairs or 

adjustments to electrical systems. 

___ Check battery charge, terminal connections. 
___ Check electrical panel, breakers, and switch condition 

and operation; tightness of wire connections. 

___ Check running light operation. 
___ Check ground wire attachment to keel, mast step, thru 

hulls, and engine. 

___ Check seal of electrical solenoid valve and ensure it 

closes when switched to “OFF” position. 

 
Engine & Drive Train System 
___ Read engine owner’s manual maintenance guide. 
___ Check engine fluid levels and systems for leaks- shut-off 

controls. 

___ Check throttle action - start and stop controls, cable 

clamps, etc. 

___ Check exhaust system soundness, hose clamps. 
___ Check coolant system, hose clamps, intake, and filters. 
___ Check transmission shift lever action, control cables, 

clamps; fluid level and alignment. 

___ Check alignment of shaft, coupling, and prop 

attachment- key, nuts, and cotter pin.  Also check shaft 
zinc. 

___ Check shaft log tube integrity, packing, hoses, and 

clamps. 

___ Check strut bolt attachment, cutlass bearing, and shaft 

bolts. 

___ Check all engine wire connections. 
 
Fuel System 
___ Check fuel tank and gauge, hoses, clamps. 
___ Check fuel fill hoses and connections. 
___ Check fuel filters. 
 
Keel 
___ Check keel bolt nuts for tightness. Do not arbitrarily 

tighten bolts unless you’ve experienced a severe 
grounding.  If there is concern for leakage, consult your 
dealer or professional yard. 

 
Plumbing 
___ Check bilge pump function, electrical wiring, hose 

clamps, and strainer.  Clean, disassemble, lubricate as 
required. 

___ Check head and holding tank hoses, clamps, 

connections, and valves. 

 
Water System 
___ Check water tank hoses, clamps, valves, connections. 
___ Check water filters. 
 
Mast & Standing Rigging 
___ Inspect all mast termination fittings and halyard sheaves 

and exits. 

___ Remove tape from spreader ends and clevis pins and 

inspect and re-tape 

  

   

   

Содержание 105

Страница 1: ......

Страница 2: ...J 105 Owner Guide 2 J 105 Owner Manual HIN Yacht Name Owner Name COPYRIGHT J BOATS INC 2012...

Страница 3: ...m 24 Lightning Bonding System 25 Engine System 26 Drive Train 26 Fuel System 27 Cooling System 28 Exhaust System 28 General Hints to Avoid Problems 28 Engine Safety Precautions 29 Bleeding the Engine...

Страница 4: ...oper safety equipment and the safe operation of the vessel Your J Boats Dealer will be happy to refer you to Boating Safety Courses or other seminars available This owner manual is furnished for your...

Страница 5: ...proved NOTE Any change in the disposition of the masses aboard may significantly affect the stability trim and performance of your boat Users of this boat are advised that All crew should receive suit...

Страница 6: ...r House Battery Capacity 90 amp hours add l 90 amp option Standard Propeller Martec folding prop 15 dia x 14 pitch Battery Type Deep cycle Holding Tank Capacity 45 liters 12 gal Water Capacity 18 9 li...

Страница 7: ...101 Narragansett Ave Barrington RI 02806 Canvas Thurston Sails 401 254 0970 Tupelo Street thurstoncanvas fullchannel net Bristol RI 02809 Spars Charleston Spar Inc 704 597 1502 3901 Pine Grove Circle...

Страница 8: ...essional finish carefully review the paint manufacturer s recommendations for preparing the bottom Be sure that there is a healthy amount of epoxy primer using paint manufacturer build up recommendati...

Страница 9: ...ches facilitates sailing with one or two aboard Each is geared to match the load requirements of the specific task Standard Steering System The steering system is carefully engineered to provide finge...

Страница 10: ...bow sprit is designed to be adjusted without leaving the cockpit The line is dead ended to the outboard pad eye on the forward most bulkhead in the forepeak The line then leads through the thru pole...

Страница 11: ...ng loaded boom vang with a block and tackle purchase system This vang system allows for quick and easy adjustment and also acts as a boom topping lift The vang is affixed to the vang plate welded unde...

Страница 12: ...board for a proper lead Be sure to put a stopper knot like a figure eight at the end of the mainsheet Jib Sheet is continuous and attaches to the roller furler headsail by a simple knot leads to the j...

Страница 13: ...uired Safety Gear Launch ___ Check for leaks ___ Check seacocks ___ Check stuffing box Engine Start ___ Read engine owner s manual ___ Open raw water intake seacock ___ Check fuel ___ Start engine ___...

Страница 14: ...inner hole The intermediates are secured in the forward hole Begin by hand tightening the shrouds being careful to keep the mast centered aloft Check alignment by hoisting a tape measure up the main h...

Страница 15: ...op quality roller chain to wire steering system can be kept in as new sensitivity by keeping the wire at a correct tension To check for proper wire tension lock the wheel in position by using the pede...

Страница 16: ...J 105 Owner Guide 16 Diagrams Layouts Schematics Running Rigging Deck Hardware Layout...

Страница 17: ...J 105 Owner Guide 17 Mainsheet Cunningham Diagram...

Страница 18: ...J 105 Owner Guide 18 Steering System...

Страница 19: ...J 105 Owner Guide 19 Fuel Exhaust System...

Страница 20: ...J 105 Owner Guide 20 Thru Hull Seacock Locations...

Страница 21: ...J 105 Owner Guide 21 Manual Fresh Water System...

Страница 22: ...J 105 Owner Guide 22 Head Holding Tank Schematic...

Страница 23: ...J 105 Owner Guide 23 12V DC Layout...

Страница 24: ...J 105 Owner Guide 24 Battery Wiring System...

Страница 25: ...J 105 Owner Guide 25 Lightning Bonding System...

Страница 26: ...y secured Neutral Safety Switch the J 105 is equipped with a neutral safety switch and the engine will not start without the throttle control in a proper neutral or advanced neutral position Drive Tra...

Страница 27: ...nk fill hoses and caps fuel lines and filters and the vent Use only Diesel fuel in the system Fuel Tank Line run from underneath the port main cabin settee under the cabin sole and up to the fuel prim...

Страница 28: ...he plastic case Wash thoroughly with water or replace with a new one if badly soiled Reinstall the basket and be sure it is seated properly in the bowl Then reinstall the lid tightly Exhaust System Th...

Страница 29: ...efore shifting the gear shift lever to lock the shaft for sailing double check that the engine is turned off Engine Safety Precautions Due to high temperatures it is recommended that after running the...

Страница 30: ...ction pump and operate the manual handle of the lift pump until all the air bubbles are out 5 Bleed the air from the fuel injector Loosen the nipple on the fuel injector side set the throttle to half...

Страница 31: ...llow the engine to cool down 3 Push the button on the engine instrument panel until engine stops 4 When the engine alarm sounds turn the key OFF IMPORTANT Do not use the ignition key to shut down the...

Страница 32: ...lly dangerous condition does not exist Engine Maintenance Check the engine batteries and engine mounts once a month Ensure the engine is fastened securely to the engine mount frames and look for any p...

Страница 33: ...confusion remember the long end of the handle indicates the direction of flow Please refer to the Seacock and Thru Hull diagram for a complete layout of locations and sizes Pump Systems Pumps are eas...

Страница 34: ...ere head aches at the worst possible time And a word to the wise PLEASE TRAIN YOUR GUESTS ON HEAD OPERATION NEVER ASSUME THEY KNOW HOW TO USE IT The head is a large pump which takes in seawater and fl...

Страница 35: ...om the head Pump out Hose leading to the deck fitting Vent Hose to vent the tank overboard The holding tank must be pumped out before winter storage to avoid potential damage and the system shall be e...

Страница 36: ...ss runs from the back of this panel Mast Wiring Terminal Box is located on the upper portion of the bulkhead just inside the head to port The mast wiring harness exits the mast just beneath the deck a...

Страница 37: ...ces of identical fire fighting capacity and Have fixed systems refilled or replaced when expired or discharged Responsibility Of Boat Owner Operator It is the responsibility of the owner operator To e...

Страница 38: ...is grounded in accordance with ABYC and industry practice The mast shroud chainplates stemhead fitting backstay fitting engine and electrical system are grounded to the keel In spite of this groundin...

Страница 39: ...e crew members with emergency procedures including man over board fire and sinking Please contact your local U S Coast Guard office for up to date USCG safety requirements IT IS THE OWNER S RESPONSIBI...

Страница 40: ...urthermore check and lubricate the sheaves and blocks on the mast Also ensure the turnbuckles are clean and well lubricated Without proper care they can freeze up In general it is handy to keep a spra...

Страница 41: ...it is important that all boats fitted with wheel steering systems get an annual inspection of the critical system parts and that routine maintenance guidelines are followed Jefa Rudder Bearings Gaiter...

Страница 42: ...look and dirt with water and a stiff scrub brush then apply one of the many available teak cleaners On oiled surfaces additional coats can be easily applied with a foam brush or sponge For an even fin...

Страница 43: ...oses when switched to OFF position Engine Drive Train System ___ Read engine owner s manual maintenance guide ___ Check engine fluid levels and systems for leaks shut off controls ___ Check throttle a...

Страница 44: ...ine owner s manual for maintenance guidance during the season and for the specific haul out procedures necessary to winterize the engine Fill fuel tank to minimize condensation In the exhaust system w...

Страница 45: ...o assure proper air circulation Ensure the entire deck is covered to prevent uneven discoloration of the gelcoat Cradle It is critical the boat is adequately supported The keel must rest solidly on th...

Страница 46: ...companies mandate a professional survey for boats at 10 years A survey may indicate a structural or safety issue that an owner needs to address in order to continue insurance coverage For boats that h...

Страница 47: ...b imbedded with any sort of wave action against the hull can cause undue stress to the hull and structure The same is true for boats that use special dockside hoisting systems to hoist the hull out of...

Страница 48: ...ms Spars break more often than not by a failure in the standing rigging but there are some specific areas to keep an eye out for Deck Area The mast section at the partners where the mast passes throug...

Страница 49: ...or beginning to peel ensure that a marine surveyor inspects the boat and recommends adequate remedies to correct potential damage Hull to Deck Joint all modern J Boats are built with a glued PLEXUS 2...

Страница 50: ...r upgrades or required maintenance For trailerable one designs it s mostly up to the owner unless a surveyor gets involved with a pre sale survey and even then not all surveyors are versed in composit...

Страница 51: ...ding rigging running rigging and sails and placed in satisfactory condition The 6 years surveys defined in Section 11 3 recommend a far more complete survey In addition to all elements as described in...

Страница 52: ...le and exclusive warranty of the product is the US Watercraft Warranty printed on the Warranty Card furnished with the yacht The reprinted information on the following pages is included for reference...

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