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(5) Life alarm:

This function effects to alarm and notice when accumulated count number becomes beyond the fixed total count
number which was set manually.
Output for solenoid valve and Electro-pneumatic regulator (optional) still keep operating condition, though.
Total count number setting can be executed at setting screen No.9, and also, it is able to reset by manual reset or
reset signal from the externals.  After input of reset, Life alarm detection is neglected for 2 minutes.  After 2 minutes
past, it detects again if pump is operating condition.

(6) Fast alarm: 

This function effects to alarm when pump stroke became abnormally faster than the preset stroke rate for some
reasons.  Output for solenoid valve and Electro-pneumatic regulator (optional) still keep operating condition,
though.
Stroke rate setting for criterion of warning shall be executed on setting screen No.10.
If actual operating stroke becomes slower than the fixed stroke, then it resets automatically.  Also it is able to reset
by reset signal from manual reset device.  After reset signal input, it neglects detection for 2 minutes.  After
2minuites, it may start again if it is in alarm condition.

Possible to fix a specified flow rate control against the load fluctuation at discharge side.

Possible to set flow rate freely.

③ P

ossible to display stroke rate, flow rate and total count number while pump is operating.

In case of bellows broken, leak alarm will be output to the externals.  Pump stops simultaneously with alarm output.

Possible to set necessary time set for 1 shot of pump operation. When the time for 1 shot of pump is beyond the
setting time, time up alarm will be output to the externals.

Possible to set total counts number of pump. When count number for 1 shot of pump is beyond the setting number,

life alarm will be output to the externals.

Possible to set maximum counts stroke rate. When count number for stroke is beyond the setting number while its

operation, first alarm will be outputting to the externals.

Possible to set alarm reset for start / stop of pump by signals from the externals.

Possible to select operation mode of controller from MANU and AUTO.

In case of proximity switch broken, possible to operate pump by timer mode until proximity switch is replaced. 

6. Main functions

Содержание FDC-1

Страница 1: ...Read this manual before use of product IWAKI Controller Model FDC 1 Instruction Manual...

Страница 2: ...OR HUMAN SAFETY 1 OVERVIEW 3 1 Unpacking and inspection 4 2 Specification 4 3 External dimensions 5 4 Names and explanations of component devices 6 5 Explanation of work 7 6 Main functions 8 SETUP 9 1...

Страница 3: ...section could lead to serious physical injury to the user or serious damage to the product Warning Nonobservance or misapplication of the contents of the Warning section could lead to a serious accid...

Страница 4: ...nd experience of handling of product Place to be installed and stored This controller is not explosion proof design Do not install or store the controller at flammable atmosphere Do not install or sto...

Страница 5: ...3 OVERVIEW 1 Unpacking and inspection 4 2 Specification 4 3 External dimensions 5 4 Names and explanations of component devices 6 5 Explanation of work 7 6 Main functions 8...

Страница 6: ...s DC24V 10 Operating resistance Detect 0 15kohm 25k ohm or more no detection Proximity switch input Input signal Proximity Switch negative logic operation ON voltage level 3V or less OFF voltage level...

Страница 7: ...41 1 0 148 0 3 4 4 5 4 4 5 44 1 0 38 0 3 136 152 158 SELECT MENU ENT AUTO MANU 148 38 48 42 3 2 Fig 2 50 3 PT 1 4 PT 1 4 EXH 52 9 72 22 5 OUT SUP PUSH OPEN Zero span adjusting window M12 4 pin connect...

Страница 8: ...ting Green LEAK Turns on when leak alarm is detected Red TIME Turns on when time up alarm is detected Red LIFE Turns on when life alarm is detected Red FAST Turns on when fast alarm is detected Red Ex...

Страница 9: ...essure of electro pneumatic regulator ER1 discharge capacity shall be controlled 3 Leak alarm This function effects to stop pump with alarm signal when pump brings about leakage It detects leakage and...

Страница 10: ...ice After reset signal input it neglects detection for 2 minutes After 2minuites it may start again if it is in alarm condition Possible to fix a specified flow rate control against the load fluctuati...

Страница 11: ...9 SETUP 1 Installation 10 2 Connection 10...

Страница 12: ...44 1 0 38 0 3 136 152 158 SELECT MENU ENT AUTO MANU 148 38 48 42 3 2 1 Installation WARNING Do not install or store at explosion atmosphere such places causing particulate or corrosion gases such as...

Страница 13: ...t L Red Brown White Black Black Blue Red Brown White Black Black Blue Proximity switch input R Proximity switch input L Electrode Electrode Your device External start input External alarm reset input...

Страница 14: ...ack Blue Red Brown White Black Black Blue FA FF FH FW FS pump Proximity switch input R Proximity switch input L Electrode Electrode GND GND External start input External alarm reset input Electro pneu...

Страница 15: ...24V OUTPUT Purpose of wiring Pin No Marker Tube No 1P 9 Solenoid valve output R 2P 10 Solenoid valve output R 3P 11 Solenoid valve output L 4P 12 Solenoid valve output L Connection between FDC 1 and S...

Страница 16: ...R are Upper side and Lower side respectively INPUT Purpose of wiring Wiring objects Pin No Marker Tube No 1P 13 Leak sensor C1 D1 Connection between FDC 1 and pump 2P 14 Leak sensor C2 D2 3P 15 Proxi...

Страница 17: ...of wiring devices FDC 1 side connector Contact Wire Remarks Cross section mm2 AWG CN1 VHR 8N BVH 21T P1 1 0 5 20 8 wires 5m or less CN2 VHR 4N BVH 21T P1 1 0 5 20 4 wires 5m or less CN3 XHP 8 BXH 001T...

Страница 18: ...es before they are connected When the seal tape is used for piping pay attention so that the tape can be get into the pipe c Install a regulator before the electro pneumatic regulator option and adjus...

Страница 19: ...17 OPERATION 1 How to operate 18 2 How to set controller 18 3 Operation screen 21 4 Setting confirmation and setting change procedure 22 5 Pump operation 22 6 Alarm reset procedure 23...

Страница 20: ...f count of detection for Life alarm Setting standard time of detection for Time up alarm Setting air supply pressure when pump starts Setting minimum air supply pressure for Electro pneumatic regulato...

Страница 21: ...d enter by key A specified flow rate control Yes Setting screen No 3 Normal operation No Setting screen No 8 ENTER SELECT Setting screen No 3 Setting 1 shot discharge capacity of pump 3 1Shot d capa d...

Страница 22: ...f pump do not set the value exceeding the maximum air pressure supply of pump Setting screen No 8 Setting the standard time of Time Up alarm detection 8 TIME UP ALARM T Sec Setting the standard time o...

Страница 23: ...mpulsory so as to become the settled stroke number Pump may operate intermittently depending on stroke rate to be set Setting screen No 13 Reset of the accumulation count of pump 13 COUNT RESET Yes No...

Страница 24: ...etting are reset again MENU ENTER SELECT CHANGE No No After the completion of cancel procedure LCD screen of the controller displays as mentioned left and the operation screen is automatically display...

Страница 25: ...ge contact signal or open collector signal from the externals shall reset alarm Other work shall not be accepted until all of alarms are released AUTO ENTER MANU 5 3 To change operation mode Press key...

Страница 26: ...24 MAINTENANCE 1 Troubleshooting 25...

Страница 27: ...efective solenoid valve Minimum air pressure for drive becomes higher due to solenoid valve run down Exhaust outlet of solenoid valve or QEV is covered or closed Wrong IN and OUT connection of Electro...

Страница 28: ...liminary side of EV2500 Setting value in setting screen No 6 is too small Change setting value Fast alarm comes out Pump stroke exceeds pump spec It occasionally outputs at the initial starting of pum...

Страница 29: ...TEL 66 2 320 1303 FAX 2 322 2477 TEL 852 2 607 1168 FAX 2 607 1000 TEL 86 20 8130 0605 FAX 20 8130 0601 TEL 86 10 6442 7713 FAX 10 6442 7712 TEL 86 21 5234 0776 FAX 21 5234 0775 TEL 63 2 888 0245 FAX...

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