ITOH DENKI POWER MOLLER PLUS F-RAT-NX75 Скачать руководство пользователя страница 4

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Original notice - A1.20

F-RAT-NX75 Technical document

2. Procedures from installation to operation

Some errors have been found.

Have the problems been solved?

Prepare the 24V DC power supply, such as DC power supply units.
Prepare control devices, such as PLCs.

Open the package, and check the model, specifications, voltage, etc.
Check accessories.

Advance preparation

Start using only after you have understood all the product’ s functions, safety
information, and precautions.

Read this manual

Product check

Perform maintenance and inspection
based on corresponding parts.

Yes

Maintenance/Inspection

Take appropriate measures based
on the corresponding symptoms.

Troubleshooting

Perform control (programming).

Control

Perform inspection before operation.

Start-up inspection

Run operation.

Install the F-RAT main unit.

Installation

Mount driver cards.
Connect the F-RAT and driver cards.
Connect power and signal cables to driver cards.
Perform settings of driver cards.
Connect to power supply units/PLCs.

Wiring

Yes

Procedures from
installation to operation

P.15 〜

P.19 〜

P.33 〜

P.35 〜

P.42 〜

P.52 〜

P.55 〜

P.68 〜

Procedures from installation to operation

Содержание POWER MOLLER PLUS F-RAT-NX75

Страница 1: ...Read this manual before use Right Angle Transfer Module Technical document Make sure to read this manual carefully before using and start using only after you have understood all the product s functio...

Страница 2: ...ith ribbed bottom in plastic or metal For tote with not flat bottom please consult us Load Switch to the diverting direction Discharge Switch to the straight direction Operation description when diver...

Страница 3: ...1 7 1 1 7 3 1 7 4 1 7 4 1 1 7 4 2 of the European machinery safety standard It does not comply with purposes beyond risk category 3 or higher 1 European machinery safety standards 2 This indicates tha...

Страница 4: ...ns Read this manual Product check Perform maintenance and inspection based on corresponding parts Yes Maintenance Inspection Take appropriate measures based on the corresponding symptoms Troubleshooti...

Страница 5: ...g the transfer surface 8 5 About the initial position setting teaching of the transfer surface 8 6 Program example 8 7 What to do before operation Maintenance Inspection 9 1 Driver card LED display an...

Страница 6: ...ecautions 3 1 General precautions 3 2 Precautions on installation 3 3 Precautions on wiring 3 4 Precautions related to control 3 5 Precautions related to operation 3 6 Precautions on maintenance and i...

Страница 7: ...the following symbols and explained below WARNING This indicates a high possibility that severe injury or even death may result CAUTION This indicates a high possibility that injury or only property d...

Страница 8: ...tion or leakage occurs Never remodel the product and or driver cards Failure to follow this could result in serious accidents Do not touch the product when it has just stopped operation Failure to fol...

Страница 9: ...could result in malfunction re and or injury Turn o the power supply to the product before moving and or installing the product and performing maintenance and inspection excluding those during operati...

Страница 10: ...the suspended load from being lost and or falling Also have only qualified workers conduct the operation Improper hoisting could result in serious accidents Do not hoist this product with goods loaded...

Страница 11: ...nimum leftmost Factory setting When attaching or removing connectors turn off the power first securely hold connectors and perform operation Also do not apply excessive force to the driver card connec...

Страница 12: ...nt such as gloves Failure to follow this could result in hands getting injured by metal parts At the start up inspection shut o the power and perform inspection excluding inspection to be performed wh...

Страница 13: ...roller drive belts have been mounted properly Check that there is no friction between the moving parts or between the moving and fixed parts Check that screws covers previously removed have been secu...

Страница 14: ...4 Advance preparation 4 Advance preparation F RAT NX75 Technical document Safety precautions Advance preparation Product check Structures Installation Wiring Control Operation Maintenance Inspection...

Страница 15: ...ng an earth leakage breaker select one that is inverter corresponding Some invert er non corresponding earth leakage breakers could result in malfunction since they may recognize high frequency compon...

Страница 16: ...this product it may cause the supply voltage leading malfunction or damage Be sure to use the power supply with a capacity larger than the rated power of this product For the power supply unit use an...

Страница 17: ...14 60 L 5 Male side Female side 37 37 5 32 5 MDR extension cable option Size 6040 7540 9040 6050 7550 9050 370 mm 470 L X 400 500 6060 7560 9060 6070 7570 9070 570 670 600 700 6080 7580 9080 770 800 F...

Страница 18: ...1 20 18 5 Product check Product check F RAT NX75 Technical document Safety precautions Advance preparation Product check Structures Installation Wiring Control Operation Maintenance Inspection Trouble...

Страница 19: ...on and or looseness of screws etc Product label details Model If any abnormalities are found contact the supplier immediately Checking the model FLA T RIG HT AN GLE TRA NS FER F RA T NX 75 F E N RAT A...

Страница 20: ...d 3 3 Cross recessed head SW screw M4 x 15 Hex nut M4 1 Driver card HBM 201BP Driver card CB 016BP7 5 6 7 8 9 0 1 2 3 4 VR1 ACC VR2 DEC STATUS ERR PWR 5 L H SPEED 6 5 4 0 1 9 8 7 2 3 1 AUTO MANU 3 DIR...

Страница 21: ...e A1 20 21 F RAT NX75 Technical document Safety precautions Advance preparation Product check Structures Installation Wiring Control Operation Maintenance Inspection Troubleshooting Appendix 6 Structu...

Страница 22: ...sfer MDR M1 Product designation Roller transfer MDR M2 FLAT RIG HT AN GL E TR AN SF ER F RA T NX 75 F E N RA TED INP UT DC 24V V V PAY LO AD ma x SER IAL No ITOH DEN KI CO LTD MAD E IN JAPA N 19 02 07...

Страница 23: ...Safety precautions Advance preparation Product check Structures Installation Wiring Control Operation Maintenance Inspection Troubleshooting Appendix 7 Installation Wiring L Installation Wiring 7 1 Be...

Страница 24: ...Wiring Guide for cable marginal projecting length mm M1 Carrier wheel transfer MDR M2 Roller transfer MDR M3 Drive switching MDR 1000 1100 1300 Guide for cable marginal projecting length mm M1 Carrier...

Страница 25: ...0 Guide for cable marginal projecting length mm M1 Carrier wheel transfer MDR M2 Roller transfer MDR M3 Drive switching MDR 1000 900 1300 Size 6060 6070 Cable Cable 595 695 670 Mounting hole position...

Страница 26: ...200 1100 1200 Guide for cable marginal projecting length mm M1 Carrier wheel transfer MDR M2 Roller transfer MDR M3 Drive switching MDR 1000 700 1300 Size 6080 7540 745 700 Mounting nut position 370 M...

Страница 27: ...MDR 850 900 1200 Guide for cable marginal projecting length mm M1 Carrier wheel transfer MDR M2 Roller transfer MDR M3 Drive switching MDR 850 1000 1200 Size 7550 7560 Cable Cable 595 570 Mounting ho...

Страница 28: ...200 Guide for cable marginal projecting length mm M1 Carrier wheel transfer MDR M2 Roller transfer MDR M3 Drive switching MDR 850 800 1200 Size 7570 7580 Cable Cable 745 795 770 Mounting hole position...

Страница 29: ...tching MDR 700 1000 1100 Guide for cable marginal projecting length mm M1 Carrier wheel transfer MDR M2 Roller transfer MDR M3 Drive switching MDR 700 1100 1100 Size 9040 9050 Cable Cable 125 Transfer...

Страница 30: ...700 800 1100 Guide for cable marginal projecting length mm M1 Carrier wheel transfer MDR M2 Roller transfer MDR M3 Drive switching MDR 700 900 1100 Size 9060 9070 895 695 670 Mounting hole position 85...

Страница 31: ...Cable 895 795 770 Mounting hole position 850 Mounting nut position 22 5 12 5 75 75 75 75 75 75 75 75 75 75 17 842 Pipe size 125 Transfer surfac 95 22 5 44 22 5 22 5 4 Mounting nut M8 Excluding projec...

Страница 32: ...201 10P extension cable ACE CBM A 3 23 5 6 7 8 9 0 1 2 3 4 59 122 129 4 5 4 5 40 38 5 47 18 6 5 4 0 1 9 8 7 2 3 CBK 109F VR1 ACC VR2 DEC STATUS ERR PWR 5 L H SPEED 1 AUTO MANU 3 DIRECTION 2 INT EXT 4...

Страница 33: ...talling the F RAT main unit 1 2 3 4 When lifting hold the bottom of this product Do not hold the moving parts such as rollers belt transfer parts or lifting sections Check the direction of V ribbed pu...

Страница 34: ...74 To mount stays on the frame use their mounting holes and mount them using a tightening torque of 12 to 15 N m If users do not use the stays be sure to use the mounting holes on the F RAT main unit...

Страница 35: ...driver cards Connection between the F RAT main unit and driver cards Mounting sensors control devices and power supply units 7 3 Wiring 1 5 1 9N m HBM 201 M1 M1 M3 M3 M2 M2 Roller MDR Drive switching...

Страница 36: ...Input 2 1 0V DC24V Connector descriptions Motor pulse output Error signal output MDR external speed setting MDR rotation direction switching MDR RUN STOP CBK 109 M1 For carrier wheel transfer Connect...

Страница 37: ...0V CB 016BP7 24V 0V 0 10V IN DC24V CN2 CN1 IN 24V 1 RUN 3 V IN 2 DIR 4 ERR 5 PLS 0V 2 1 5 4 3 2 1 Connector descriptions CB 016 M2 For roller transfer CB 016 Wiring for CB 016 Wiring for CB 016 Power...

Страница 38: ...the initial setting of the transfer surface position Teaching must be performed after the power is turned on HBM 201 M3 For drive switching HBM 201 Wiring for HBM 201 Wiring for HBM 201 Power connect...

Страница 39: ...power is supplied to driver cards from the power connector CN1 Connect customer prepared power cables of zone and area sensors for loading and discharging Turn the driver card volume to the following...

Страница 40: ...tching the transfer surface 8 5 About the initial position setting teaching of the transfer surface 8 6 Program example 8 7 What to do before operation 42 46 47 49 50 51 52 F RAT NX75 Technical docume...

Страница 41: ...ction CN2 1 Carrier wheel transfer MDR M1 CB 016 CBK 109 M2 HBM 201 M3 Roller transfer MDR Drive switching MDR F RAT zone sensor Area sensor for discharging Carrier wheel transfer direction CN2 1 RUN...

Страница 42: ...sfer MDR Stop running the roller transfer MDR loading complete Start to switch to the carrier wheel surface Switching to the carrier wheel surface complete HBM 201 Signal input to CN2 4 HBM 201 Stop s...

Страница 43: ...OUT1 CN2 1 ON OFF ON OFF OUT2 CN2 2 INPUT1 CN2 4 ON OFF ON OFF INPUT2 CN2 5 NO YES F RAT zone sensor Transfer surface switch The following operation is for when the rotation direction setting SW1 3 fo...

Страница 44: ...sor Area sensor for discharging Zone sensor for the discharge conveyor F RAT zone sensor Turn on the power Load Discharge Set the initial position of the transfer surface Transfer surface switch Trans...

Страница 45: ...N OFF ON OFF OUT2 CN2 2 INPUT1 CN2 4 ON OFF ON OFF INPUT2 CN2 5 Turn on the power Load Discharge Set the initial position of the transfer surface Transfer surface switch Transfer surface switch Prepar...

Страница 46: ...N2 IN IN M1 CBK 109 M2 CB 016 Switching the transfer direction Switching the transfer direction When changing the direction check the F RAT main unit installation direction The transfer direction cann...

Страница 47: ...setting External speed setting Set SW1 2 to OFF Set SW1 5 and SW5 1 1 1 2 2 Turn SW1 2 ON Input the voltage to CN2 3 1 2 2 M1 Carrier wheel transfer M2 Roller transfer 8 3 Changing the transfer speed...

Страница 48: ...eed accuracy 3 Speed accuracy 3 Setting Rated Setting Rated M1 Carrier wheel speed M2 Roller speed External voltage Input V External voltage Input V 9 6 9 9 9 1 9 4 8 6 8 9 8 1 8 4 7 6 7 9 7 1 7 4 6 6...

Страница 49: ...e status Output CN2 4 Output CN2 5 Input CN2 1 Input Output Output Input Input CN2 2 M3 Drive switching MDR Run in the roller surface direction Stop Run in the carrier wheel surface direction M3 Drive...

Страница 50: ...r OFF Power ON Teaching operation Teaching complete Roller surface on standby OFF OFF OFF ON ON OFF OFF OFF OFF OFF PLC HBM 201 M3 CN2 4 Refer to CN2 CN2 5 CN2 1 CN2 2 Teaching operation Carrier Wheel...

Страница 51: ...face switch input RUN STOP RUN STOP Zone sensor for the load conveyor ON OFF Input PLC Input Input Input Input Input Output Output Output 5 2 1 4 3 Basic operation example V ribbed pulley Operation by...

Страница 52: ...s looseness wear on the surface Driver card Damage deformation Screw looseness on secured positions Mounting failure for driver cards and connectors Damage to cables Wiring failure Contact the supplie...

Страница 53: ...sfer speed may not reach the specified value depending on ambient temperature When the carrier wheel cassette has been replaced perform running operation thoroughly to eliminate any bends from belts W...

Страница 54: ...Before replacement work 9 3 Replacement of MDR for roller transfer idlers roller drive belts 9 4 Replacement of the carrier wheel cassette 55 58 60 65 F RAT NX75 Technical document Safety precautions...

Страница 55: ...r supply voltage has been 15V or less for 1sec or decreases to 15V or less 5 times within 500ms Low voltage error A A When 4sec or more have elapsed after an error occurs release the error signal DQG...

Страница 56: ...CN2 4 Error signal SW1 4 OFF SW1 4 ON PWR Green A M Automatic recovery setting SW1 1 OFF factory setting Manual recovery setting SW1 1 ON A M How to release error signals Recovery operation MDR discon...

Страница 57: ...ng the following measures Turn CN2 4 INPUT1 OFF and ON Turn CN2 4 INPUT1 and CN2 5 INPUT2 OFF and ON Turn CN2 5 INPUT2 OFF and ON Thermal error Driver card temperature is 85 C or more or MDR temperatu...

Страница 58: ...sette Size 40 type On the side of V ribbed pulley On the side of V ribbed pulley On the side of V ribbed pulley On the side of V ribbed pulley On the side of V ribbed pulley Replacement parts Product...

Страница 59: ...ller transfer 60XX 75XX 90XX All width All width All width 60m min 60m min 60m min PM486FE0600542XRNT N000 PM486FE0600692XRNT N000 PM486FE0600842XRNT N000 Idler roller for roller transfer 38 48 6 All...

Страница 60: ...nd remove the hold cover from the F RAT main unit 1 1 2 Remove idlers Push deeper the spring loaded shaft of the idler using the tip of a slotted screwdriver etc 1 Remove idlers in order from the edge...

Страница 61: ...e mounting bracket be careful not to damage the cable The roller drive belt can be removed easily by pulling it while turning the idler Figure seen from the side Push the spring loaded shaft until it...

Страница 62: ...sfer MDR Fixed hole Pull the power cable off the fixed hole Mounting roller transfer MDR idlers roller drive belts Fixed hole Put the attaching shaft of the roller transfer MDR into the fixed hole Pas...

Страница 63: ...ion for drive belts refer to the figure below Groove over which the belt is put Mount the roller drive belt Fit into the frame attaching shaft Notch Mount the idler 1 The mounting position of the roll...

Страница 64: ...nt the hold cover in the reverse of the procedures on page 60 Remove the hold cover 1 Make sure to mount the hold cover so that the roller drive belt can be seen Hold cover Roller drive belt 3 2N m Pu...

Страница 65: ...ty precautions Advance preparation Product check Structures Installation Wiring Control Operation Maintenance Inspection Troubleshooting Appendix Tools to be used Slotted screwdriver 8 mm 19 mm wrench...

Страница 66: ...on Troubleshooting Appendix Mount the replacement carrier wheel cassette with hex bolts at four positions circled in the figure and secure it Check the model of the removed carrier wheel cassette and...

Страница 67: ...0 67 F RAT NX75 Technical document Safety precautions Advance preparation Product check Structures Installation Wiring Control Operation Maintenance Inspection Troubleshooting Appendix 10 Troubleshoot...

Страница 68: ...Installation Wiring P 23 7 Installation Wiring P 23 7 Installation Wiring P 23 Has the initial setting teaching setting been performed Perform the initial setting teaching setting P 50 Is ERR LED Red...

Страница 69: ...re there any carrier wheels rotating slower than others Replace the carrier wheel cassette including the slow rotating wheels When discharging trays get stuck or cannot be transferred When discharging...

Страница 70: ...d the external speed by the voltage input to CN2 3 on CBK 109 CB 016 Have you changed the internal speed with the switch on CBK 109 CB 016 Check the external and internal speed settings and change the...

Страница 71: ...tice A1 20 71 Appendix Appendix F RAT NX75 Technical document Safety precautions Advance preparation Product check Structures Installation Wiring Control Operation Maintenance Inspection Troubleshooti...

Страница 72: ...s Altitude No corrosive gas Atmosphere 0 5G or less Vibration Indoor Installation location 0 5 or less Mounting surface tilt inclination 70dB 2 according to the definition of IEC60640 1 UL840 Sound le...

Страница 73: ...or less 15 msec or less Protection Static current Model Power supply voltage Wire diameter N NPN P PNP CBK 109F N NPN P PNP HBM 201B 0 06A 0 06A 0 03A N NPN P PNP Appendix 1 Product specifications 0 8...

Страница 74: ...at the plate is inserting inside the looms at each side of the module 1 2 3 Each alphabet A B C or D indicates the type of the cassette Refer to page 58 Size 6040 7540 9040 6050 7550 9050 370 mm 470 L...

Страница 75: ...rial run by the single unit trays may flow to this product Stop the surrounding conveyor operation before starting operation 7 Operation Top panel of the product All during operation Workers may step...

Страница 76: ...then return to start position i e wheels rollers wheels sec Discharge time graph 1 additional time depending on the weight of the package table1 From reception of the package until the next package i...

Страница 77: ...hereby declares that the product series F RAT NX75 transfer module is an incomplete machine as defined in the EC Machinery Directive and therefore does not fully meet the requirements of this Directiv...

Страница 78: ...Original notice A1 20 Technology for tomorrow www itoh denki com ITOH DENKI 490 Av des Jourdies P A E les Jourdies 74800 St Pierre en Faucigny France Phone 33 0 4 50 03 09 99 Fax 33 0 4 50 03 07 60...

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