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IPG RSA 2024-SB, Руководство по эксплуатации и список запасных частей

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70

UM122T/UM622T 
 
 
 
 
 
 

Содержание RSA 2024-SB

Страница 1: ...RSA 2024 SB Serial Numbers TM122 or TM622 XX X XXX RANDOM SEMI AUTOMATIC CASE SEALER...

Страница 2: ...UM122TW UM622TW UDM10012 2...

Страница 3: ...tant Safeguards 8 15 Section 6 Specifications 16 21 Section 7 Set Up Procedures 22 35 Section 8 Operating Instructions 36 40 Section 8 Troubleshooting 41 43 Section 9 Recommended Spare Parts List 44 S...

Страница 4: ...uld the need to contact Interpack Technical Support arise please have the Case Sealer model number and serial number on hand This information can be found on the nameplate of the side panel of the mac...

Страница 5: ...ormal course of operation your properly trained and qualified internal service personnel should be able to repair any issues after consulting the Trouble Shooting section of this manual Service suppor...

Страница 6: ...the problem no later than five 5 calendar days after the warranty period If Intertape is unable to repair or replace the part within a reasonable time then Intertape at its option will replace the eq...

Страница 7: ...e top and bottom center seam of regular slotted corrugated cases The RSA 2024 SB is auto adjustable to a random variety of case sizes see Case Specifications Pg 20 Column Assembly LH USM1210 Drive Bas...

Страница 8: ...ersonnel are to operate machine Only fully qualified technicians are to service this machine Wear safety glasses Shut off power to machine before adjusting machine or loading threading Tape Heads Disc...

Страница 9: ...UM122TW UM622TW UDM10012 9 Important Safeguards Figure 2 Both Sides Both Sides If Installed Both Sides Also located on Electrical Box Both Sides Located on Electrical Box Located on Tape Head...

Страница 10: ...h a Knife Guard that covers the blade The Tape Heads should never be operated with the Knife Guards removed Turn air and electrical supplies off before servicing the tape heads The label shown is affi...

Страница 11: ...rocessing a case This label affixed to the electrical control box and control box advises service personnel to connect the machine to a properly grounded outlet The label shown is attached to the elec...

Страница 12: ...or and service personnel in the operation of the Intertape Case Sealing Equipment This label advises personnel about the dangers of the machine due to compressed air used in the system Be aware of war...

Страница 13: ...any part of the machine load tape or remove jammed boxes from the machine while the machine is running To Reduce The Risk Associated With Hazardous Voltage a Position electrical cord away from foot an...

Страница 14: ...ance Technician This technician is trained to use the machine as the machine operator and in addition is able to work with the safety protection disconnected to check and adjust mechanical components...

Страница 15: ...Adjusting Case Size Stopped By Pressing The Emergency Stop Button A 1 Tape Roll Replacement Stopped By Pressing The Emergency Stop Button A 1 Blade Replacement Electrical Power Disconnected B 1 Drive...

Страница 16: ...UM122TW UM622TW UDM10012 16 SPECIFICATIONS RSA 2024 SB Machine Dimensions Figure 3 Machine Weight 650 lbs 295 kg crated...

Страница 17: ...ONS RSA 2024 SB Machine Components Figure 4 Balance Drive Base Compression Guide Regulators Tape Head See Section 7 Page 30 In This Manual For Tape Loading Threading Electrical Box Main Air Regulator...

Страница 18: ...M 90 PSI This machine comes standard with two gear motors one on each drive base a control box and an electrical box The control box contains a Start switch an Emergency Stop switch a Clear push butto...

Страница 19: ...er core can be installed on the tape head Accommodates all Intertape brand film tape machine roll lengths The standard Tape Leg Length of 2 25 inches 57 2 mm is factory set The standard tape leg lengt...

Страница 20: ...ll B Or C Flutes Weight 0 to 85 lbs 0 to 38 5 kg Size The case sealer can accommodate most cases within the size ranges listed below Note See Page 21 for set up procedure for running cases in the Opti...

Страница 21: ...al performance the cases should be stable when processing through the machine Unstable cases may tilt backwards upon contact with the upper tape head causing the machine to jam If the box length in di...

Страница 22: ...m machine Remove or relocate all securing devices such as tie wraps or locking collars Remove the mounting bolts which secure the machine to the shipping pallet Remove machine from the pallet and re l...

Страница 23: ...ty procedures prior to and during this process A With a fork lift raise the machine to allow access to the bottom of each leg B Screw in a caster into a leg until it is firmly seated to the bottom of...

Страница 24: ...djustable legs to ensure that the machine is level and firmly on the ground no rocking Adjust the leg height with the four 4 telescopic extension legs to accommodate conveyor heights from 24 to 30 inc...

Страница 25: ...studs in slots on machine base and push down to lock in place Per Figure 9B c Once roller table is attached to the machine base using the two mounting studs install remaining two 2 mounting studs wit...

Страница 26: ...ntry into the case sealer 2 Customer supplied gravity exit conveyor if used should be straight not curved and a downward pitch of at least inch per foot away from the machine to convey the sealed case...

Страница 27: ...cal control box Figure 11 is located on the side of the Case Sealer for customer convenience The Electric Box contains a Power Switch Disconnect to prevent the use of the machine during maintenance Th...

Страница 28: ...is located in the electrical box in the lower left quadrant Push on the top blue button to reset The current setting should be set at 110 of the FLA Full Load Amps of a single motor There is an E Stop...

Страница 29: ...ion The thread size is 3 8 NPT The pressure regulators in Figure 16 control various operations of the machine The regulator on the left side labeled BALANCE controls the balance pressure for the top t...

Страница 30: ...Infeed End Of Machine And Rotate Up 2 Slide Tape Head Toward The Exit End Of Machine And Lift Out Of Rear Slot Removing Lower Tape Head Figure 18 1 Remove Gap Filler included in 2 model only by Lifti...

Страница 31: ...to a sturdy flat surface 2 Move the peel off roller away from the mandrel 3 Push the roll of tape onto the mandrel with the adhesive side up refer to Threading Diagram under Tape Threading section in...

Страница 32: ...PERSONAL INJURY 10 Tape Threading Preparation Figure 20 Threading the tape in the Tape Head does not require any special tools Pull approximately twelve 12 inches of tape from the roll and fold in hal...

Страница 33: ...Second Smooth Guide Roller 5 Continue Threading The Tape Over And Behind The Final Knurled Guide Roller 6 Thread The Tape Through The Cut Out Provided In The Tape Guide Shoe And Pull The Tape Through...

Страница 34: ...10012 34 SET UP PROCEDURES 12 Re Installing Tape Heads Figure 23 1 Insert Exit End of Tape Head into Rear Slots 2 Rotate Front of Tape Head Down Into Front Slots 3 Push Front of Tape Head Down to Seat...

Страница 35: ...ii Fold Major Flaps In As Shown In Figure 25 Figure 26 Figure 27 b Over Fills And Void Fills Over Fills As Shown In Figure 26 And Void Fills As Shown In Figure 27 Should Be Avoided To Assure Proper P...

Страница 36: ...evious height helping increase throughput speed and the side belt drives will travel to home position until case arrives When a case is being processed the top tape head box will match case size side...

Страница 37: ...tape head box and the side belt drives will return to their home position The belts will cease operation but the machine will continue to be powered throughout If electricity needs to be cut off thro...

Страница 38: ...op Tape Head Box After balance adjustment process case and verify that the Top Tape Head Box remains stationary If it still floats up or down continue adjusting and processing until the balance reache...

Страница 39: ...s necessary Note Always have a minimum amount of pressure applied to the Sensing Paddle for cases either void overfilled or fragile Excessive spring force on Sensing Paddle may cause cases to rip or d...

Страница 40: ...ewdriver turn clockwise to slow the movement of the drive bases and counter clockwise for a faster movement This adjustment is to be done 1 8 of a turn at a time The flow controls regulate the flow of...

Страница 41: ...ar button to take machine off Clear mode Air is supplied Main power is turned on and nothing happens Overload protection by circuit breaker E Stop not Re Set Check that all circuits are on Rotate E St...

Страница 42: ...adjusted properly Install lighter gauge tape head main spring Reduce unwind tension for tape roll on a Mandrel Tension b Clutch Roller Tension Adjust regulator pressure See Page 39 Overfilled cases do...

Страница 43: ...e arm spring tension See tape head manual provided with tape head Rear tape leg is folded or wrinkled Tape threaded incorrectly Adhesive build up in tape path Dull blade Excessive unwind tension from...

Страница 44: ...er parts by item number part description and quantity required Replacement parts are available from your Authorized Interpack Distributor exclusively Should you require assistance selecting the correc...

Страница 45: ...l preventive maintenance will improve performance and prolong the life of the case sealer Please review the illustrations and chart below for information regarding machine And Tape Head maintenance Ma...

Страница 46: ...adhesive build up Solvent Cleaner X Knurled PTFE Coated Guide Roller Rotation should be slightly restricted by Belville washer Disassemble and remove any adhesive build up if excessive restriction is...

Страница 47: ...rom air plant before it enters the carton sealer 1 To remove metal protective guard rotate and pull down Figure 32A 2 The clear reservoir Figure 32B has a threaded top which is used to attach it to th...

Страница 48: ...s a Side Belt Drive Base i Insert An Air Nozzle Along The Top Edge Of The Belt Into The Opening Of The Drive Base And Clean Out Any Dust And Dirt b Column Shaft i With A Cloth Wipe Down Any Accumulati...

Страница 49: ...ing the Machine Figure 34 a Column Shaft i Lubricate Both Shafts With Silicone Lubricant b Drive Base Shafts i Lubricate Both Shafts With Silicone Lubricant c Centering Chain i Lubricate Chain With Ch...

Страница 50: ...len key remove screws 2 and remove drive base cover Rotate off the worn belt from the idler pulley Wrap the new belt around the top of the idler pulley Pull on the belt to compress the die spring and...

Страница 51: ...pe side belt drive idler pulleys are engineered to self track to center After placing new belts on pulleys and turning machine on if the belts do not track on center contact maintenance or your IPG Di...

Страница 52: ...e to adjust upper and lower tensioning bolts equally Proper belt tension is achieved when a 5 pound pull force is used to create a 1 gap as shown in the Middle of the drive base Intertape side belt dr...

Страница 53: ...UM122TW UM622TW UDM10012 53 OPTIONAL EQUIPMENT Castors Exit Table In Feed Table 3 Tape Head 2 Tape Head Compression Guides...

Страница 54: ...UM122TW UM622TW UDM10012 54 ELECTRICAL SCHEMATIC DIAGRAM...

Страница 55: ...UM122TW UM622TW UDM10012 55 ELECTRICAL SCHEMATIC DIAGRAM CONT D...

Страница 56: ...UM122TW UM622TW UDM10012 56 ELECTRICAL SCHEMATIC DIAGRAM CONT D...

Страница 57: ...M10012 57 ELECTRICAL CABINET UPM4505 Motor Overload UPM7524 Motor Starter UPM3833 Koyo PLC UPM4458 Power UPM 4pin 24Vdc idec relay RJ1S CL Motor Starter RE UPM4459 MAIN RE 1 UPM7211 it 1 UPM7211 it 2...

Страница 58: ...UM122TW UM622TW UDM10012 58 PNEUMATIC SCHEMATIC DIAGRAM...

Страница 59: ...UM122TW UM622TW UDM10012 59 LADDER LOGIC...

Страница 60: ...UM122TW UM622TW UDM10012 60 LADDER LOGIC CONT D...

Страница 61: ...UM122TW UM622TW UDM10012 61 LADDER LOGIC CONT D...

Страница 62: ...UM122TW UM622TW UDM10012 62 LADDER LOGIC CONT D...

Страница 63: ...UM122TW UM622TW UDM10012 63 LADDER LOGIC CONT D...

Страница 64: ...UM122TW UM622TW UDM10012 64 LADDER LOGIC CONT D...

Страница 65: ...UM122TW UM622TW UDM10012 65 LADDER LOGIC CONT D...

Страница 66: ...UM122TW UM622TW UDM10012 66 LADDER LOGIC CONT D...

Страница 67: ...UM122TW UM622TW UDM10012 67 LADDER LOGIC CONT D...

Страница 68: ...UM122TW UM622TW UDM10012 68 LADDER LOGIC CONT D...

Страница 69: ...69 APPENDIX A PARTS LISTS UM122T UM622T...

Страница 70: ...70 UM122T UM622T...

Страница 71: ...71 UM122T UM622T...

Страница 72: ...72 2 10 3 7 6 11 16 17 19 23 1 12 15 14 13 5 8 20 18 21 22 4 9 USM7563...

Страница 73: ...RELIEF 1 9 USM0808 ELECTRIC ASSEMBLY 1 10 UPM0202 STR RE3LIEF NON MET LIQUIDTIGHT 1 11 UPM3579 DECAL COMPR GUIDE 20 PSI 1 12 UPM4476 BALANCE 35 PSI 2 13 UPM4477 DECAL LOWER 20 PSI 1 14 UPM4479 DECAL O...

Страница 74: ...74 1 2 3 8 19 11 5 4 13 14 10 15 17 12 9 6 7 15 18 16 UAM0298...

Страница 75: ...NG PAD L H 1 7 UPM0606EV SLIDING PAD R H 1 8 UPM3815 T H INSERT 2 1 9 UF3391 SS NYLON LOCK NUT M6 1 0 10 10 UF4114 SELF TAPPING SCREW M5 X 16mm 10 11 UF 3713 CARRIAGE BOLT M6 1 x 12 2 12 UF5402 FHCS M...

Страница 76: ...76 10 7 6 5 4 16 14 17 12 14 13 15 18 3 1 25 24 20 22 19 21 23 5 6 8 9 32 2 27 11 31 30 29 28 33 26 34 USM1212...

Страница 77: ...V CHAIN THREADED LINK L H 4 16 UPM3260EV CHAIN THREADED LINK R H 4 17 UF3361 SS HEX JAM NUT 6mm 8 18 UPM3377 CHAIN 35 FOR RSA 4 19 UPM3299 BEARING BRACKET CR 16 2 20 UPM3295 PIVOT MOUNTING MT5 MT6 1 2...

Страница 78: ...78 9 4 1 5 3 6 7 13 2 11 12 10 8 19 17 18 14 16 15 UAM0312 UAM0300...

Страница 79: ...SHAFT WASHER 2 2 2 7 UF5404 FHCS M5 0 8 x 16 mm 2 2 2 8 UF2210EV SQUARE KEY ROUND ENDS 5 X 5 X 20 2 2 2 9 UPM3264 LOCKING DEVICE PLATE 1 1 10 UF3062 HHCS M12 1 75 x 25 2 2 2 11 UF4231 FW M12 2 2 2 12...

Страница 80: ...80 4 6 5 1 5 6 3 8 7 8 2 UAM0301 UAM0302...

Страница 81: ...LH 1 1 2 UPM3237EV ANCHOR PLATE REAR SIDE 1 2 UPM3244EV ANCHOR PLATE FRONT SIDE 1 3 UPM3266EV SPLIT COLLAR FOR DRV SUPT RSA 1 1 4 UPM3242EV DRIVE SUPPORT SPACER 1 1 5 UPM3303 LINEAR BEARING 20mm 2 2 6...

Страница 82: ...82 3 4 6 7 8 2 1 5 9 10 UAM0275...

Страница 83: ...DMENT 1 2 UPM7641 LEG ADJ USTMENT 1 3 UPM7642 LEG FRICTION PLATE 1 4 UF4230 L W ZINC M12 2 5 UF6393 HHCSM12 1 75 x 35 2 6 UF3680 FW M10 4 7 UF6371 L W M10 4 8 UF6314 HNR M10 x 1 5 4 9 UF4229 CARRIAGEB...

Страница 84: ...84 9 10 7 2 3 5 6 4 1 8 UAM0318...

Страница 85: ...VER WELDMENT 1 2 UPM3248EV SENSOR SUPPORT 1 3 UPM0317 PHOTOELECTRIC SENSOR 1 4 UF7007 SS HEX NUT M5 0 8 2 5 UF6340 SS FW M5 2 6 UF7021 SS LW M5 2 7 UF3638 SS HNR M6 1 0 4 8 UF3745 SS CARRIAGE BOLT M6...

Страница 86: ...86 2 9 1 11 10 4 7 3 6 8 5 USM8090...

Страница 87: ...M7513 GATE FOR BOSCH GUIDED CYL 1 3 UPM7511 CYLINDER MNT PLT 1 4 UF0867 LW M8 4 5 UF6313 HHCS M6 1 0 X 12mm 4 6 UF1828 REG F W M6 4 7 UF3642 HHCS M8 1 25 X 35mm 4 8 UF6363 LW M6 4 9 UF1190 M8 1 25 x 2...

Страница 88: ...7 6 5 1 2 11 10 24 26 25 31 29 27 16 17 13 12 14 21 20 28 18 9 3 4 8 15 19 22 23 30 32 USM6114 88...

Страница 89: ...0 2 6 BAR 4 14 UPM3272 CONTROL PANEL NUT 2 15 UPM3139 FTG T 8mm TUBE G1 4 1 16 UPM3273 PRESSURE GAUGE G1 8 6 BAR 3 17 UPM3133 PLUG G1 4 1 18 UPM3270 BLOCK ASSEMBLY KIT 3 19 UPM3194 ELBOW LVTH 1 4 MALE...

Страница 90: ...2 1 4 1 3 6 7 8 5 13 9 11 12 10 UAM0322 90...

Страница 91: ...07 x 6mm 6 5 UPM0197EV STR RELF METL LIQDTGHT M20X1 5 8 10mm 1 6 UPM0341EV LOCKNUT M20 X 1 5 FOR STRAIN RELF 1 7 UPM4518 LEGEND PLATE AUTO BOTT 1 8 UPM6076 ANTI ROTATION WASHER 1 9 UPM4816 E STOP BUT...

Страница 92: ...92 DRIVE SECTION MOTORS 3 2 4 8 9 10 13 11 12 4 5 6 7 1 USM0808...

Страница 93: ...LF METL LIQDTGHT M20X1 5 8 10mm 3 5 UPM0341EV LOCKNUT M20 X 1 5 FOR STRAIN RELF 3 6 UF4231 FW M12 4 7 UF4230 L W ZINC M12 4 8 UF3062 HHCS M12 1 75 x 25 2 9 UF4234 HNR M12 x 1 75 2 10 UPM0225 CABLE 18...

Страница 94: ...94 11 4 12 13 1 2 1 5 3 10 6 9 7 18 17 16 15 14 10 9 8 4 19 20 21 22 UAM0295...

Страница 95: ...MEC 110VAC 1 9 UPM2880 TERMINAL BLOCK DOUBLE TW 15 10 UPM2881 TERMINAL BLOCK DOUBLE END CAP 2 11 UPM0226 WIRE WAY 30mm 1 12 UPM0226 WIRE WAY 30mm 1 13 UPM0254 WIRE WAY 50mm 1 14 UPM0255 COVER 50mm 1 1...

Страница 96: ...96 1 7 9 8 4 5 6 3 8 11 2 8 9 19 16 12 14 17 18 10 11 15 9 13 USM1208...

Страница 97: ...4 SPRING 1 17 64 OD X 1 5 8 LG X 148 2 7 UF3282 SS FHCS M5 0 8 x 12 mm 2 8 UF3680 FW M10 6 9 UF6371 L W M10 6 10 UF0457 HHCS M10 1 25 x 20 mm 4 11 UF0301 HHCS M10 1 5 x 35 2 12 UPM3419 LIMIT SWITCH SP...

Страница 98: ...98 1 11 10 9 5 6 7 4 3 9 10 11 9 10 8 12 2 USM1210...

Страница 99: ...UMN BLOCK LEFT SIDE 1 4 LM 25UU LINEAR BEARING 25 mm 2 5 UPM0741EV COLUMN CAP LEFT SIDE 1 6 UPM1912 COLLAR 25mm 2 7 UPM0054 SPRING 1 17 64 OD X 1 5 8 LG X 148 2 8 UF3282 SS FHCS M5 0 8 x 12 mm 2 9 UF3...

Страница 100: ...100 2 29 12 5 11 18 28 21 10 7 6 24 25 14 13 17 27 26 3 22 23 8 9 15 1 4 20 16 19 18 USM0811...

Страница 101: ...PACER 1 11 UPM0647 CARTON RETAINER 1 12 UPM0324 BEARING PULLEY 2 13 UPM7116 MOTOR T 1 3HP 21 4 1 1 14 UPM0029 STRIP UHMW 2 X 03 THK 1 15 UPM0038 DIE SPRING DRIVE BASE 1 16 UF2220 EXT RET G RING 3 4 SH...

Страница 102: ...102 2 29 6 22 1 3 23 13 15 14 16 28 27 18 9 5 24 8 21 7 25 10 11 26 20 12 4 19 18 17 USM0812...

Страница 103: ...NG HOLDER 1 11 UPM0112 SPRING LOCATOR PIN 1 12 UPM0038 DIE SPRING DRIVE BASE 1 13 UF2220 EXT RET G RING 3 4 SHAFT 1 14 UPM0259 IDLER PULLEY 1 15 UPM0324 BEARING PULLEY 2 16 UPM0647 CARTON RETAINER 1 1...

Страница 104: ...104 8 9 7 5 2 11 10 12 13 6 3 4 1 UAM0305...

Страница 105: ...UPM2903 PIVOT PIN SNAP RING 1 5 UPM3297 CYLINDER ISO BORE 40 x 560 1 6 UPM3109 SILENCER G 1 4 M 1 7 UPM3075 FLEXIBLE COUPLING M12 1 8 UPM3435EV CYL OFFSET ATTACHMENT M12x1 25 1 9 UF1625 HEX JAM NUT M...

Страница 106: ...106 8 2 12 10 11 13 6 3 4 5 7 9 1 UAM0306...

Страница 107: ...UPM2903 PIVOT PIN SNAP RING 1 5 UPM3297 CYLINDER ISO BORE 40 x 560 1 6 UPM3109 SILENCER G 1 4 M 1 7 UPM3075 FLEXIBLE COUPLING M12 1 8 UPM3435EV CYL OFFSET ATTACHMENT M12x1 25 1 9 UF1625 HEX JAM NUT M...

Страница 108: ...108 1 2 6 6 9 8 3 4 7 5 USM0816...

Страница 109: ...1 2 UAM0320 TOP TAPE HEAD FRAME 1 3 UPM3305EV VERTICAL LINK PLATE 1 4 UPM3321EV VERTICAL LINK PLATE LH 1 5 UAM0296 PIVOT ASS Y LEFT 2 6 UAM0297 PIVOT ASS Y RIGHT 2 7 UPM1042 EXTENSION SPRING 2 8 UF63...

Страница 110: ...110 1 2 5 29 25 14 13 15 16 12 11 10 9 31 30 6 4 19 8 7 27 28 18 17 3 32 26 23 22 20 24 21 UAM0319...

Страница 111: ...4 UPM0341 LOCKNUT 1 2 FOR STRAIN RELF 1 15 UPM0202 STR RE3LIEF NON MET LIQUIDTIGHT 1 16 UPM0213 CABLE RETRACTABLE 1 17 UPM1008 BRIDGE PLATE COVER 2 18 UPM2192 BLACK BELLY BUTTON 4 19 UPM6061 SENSOR CO...

Страница 112: ...112 32 4 5 31 26 33 6 30 3 1 24 26 11 8 17 13 7 9 28 29 10 20 22 23 12 18 19 21 25 27 2 14 15 16 UAM0320...

Страница 113: ...SOR SPACER 1 14 UPM7592 PHOTO SW 24VDC 15mm DIFF 1 15 UPM7604 NUT PLATE PHOTO SENSOR 1 16 UF3707 FW 3 mm 2 17 UF4307 SHCS M3 0 5 x 30 2 18 UPM4455 SPRING CAP 1 19 UPM1444 COMPRESSION SPRING 1 20 UF210...

Страница 114: ...114 3 4 1 9 2 13 7 8 12 11 10 6 5 UAM0321...

Страница 115: ...115 UAM0321...

Страница 116: ...116 5 7 2 1 3 4 8 9 6 11 10 UAM0296 UAM0297...

Страница 117: ...EV PIVOT SHAFT LONG T H BOX 222 1 1 4 UF6300 RETAINING RING FOR 12mm SHAFT 2 2 5 UF1241EV BHCS M6 1 x 20 1 1 6 UF1192 FHCS M6 1 x 16 mm 1 1 7 UPM1158 PIVOT SHAFT SPACER 1 1 8 UF1940 F W NYLON 1 2IDx 7...

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