Inovance IS580 Series Скачать руководство пользователя страница 46

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6 Troubleshooting

- 44 -

Fault name

Display

Reasons

Solutions

Pressure sensor
fault

Pressure sensor is faulty

Please refer to following diagram

Motor rotor gets locked or pump
gets stuck

1�check if rotor can be turned by hand
2�check if F2-10 sets properly
3�check if auto tuning can be conducted

Pressure sensor calibration
fault

1�check if pressure feedback is around zero
2�check if pressure sensor is well connected
3�check if F4-28 to 31 are set properly

Pressure sensor output is
beyond setting range

Pressure sensor output is beyond setting range [A3-
55, A3-56], please check the sensor

Slave fault

Refer to <multi pumps solution> in User manual

Communication

address conflict

Communication address conflict

Refer to <multi pumps solution> in User manual

Speed sensor fault

Speed sensor disconnected

Please refer to following diagram

Speed sensor interfered

Multi-master fault

Multi masters

Refer to <multi pumps solution> in User manual

User parameter
restoring fault

Restore without saving user
parameters

Please refer to following diagram

Back EMF fault
during auto tuning

From dynamic tuning, back
EMF is smaller than lower limit

Please refer to following diagram

Braking IGBT works
overtime

Braking IGBT works overtime

Please refer to following diagram

Braking resistor disconnected

Check if braking resistor is well connected, and set
F8-26 to start self check

Braking IGBT
overload

Braking IGBT short-circuit

Disconnect power supply and seek for maintenance

Braking IGBT gets overloaded

1� check if braking resistor is shirt-circuit, and if the

resistance is proper ；
2. Check if DC BUS voltage is normal；

3� Disconnect power supply and seek for
maintenance

Reverse running
time out

Reverse running time reaches
A4-09

Please refer to following diagram

Braking resistor fault

Braking resistor disconnected

1� Check wirings
2� If braking resistor is unnecessary, then set F8-26
= 0

Braking resistor resistance
smaller than minimum

1�replace with a proper resistor

Parameter
initialization fault

Parameter initialization fault

Disconnect power supply and seek for maintenance

Содержание IS580 Series

Страница 1: ......

Страница 2: ...w 15 3 2 Operations of Parameters 17 4 Quick Setup 18 4 1 Hydraulic Application Setup Flowchart 18 5 Parameter List 23 5 1 Introduction 23 5 2 Hydraulic Control and Basic Control Parameter List 23 5 3...

Страница 3: ...s system integrator System integrator designer must ensure the complete system is safe and designed according to the relevant safety standards Inovance Technology and Authorized Distributors can provi...

Страница 4: ...ent or increase the sensitivity amperage of the leakage breaker to at least 200 mA per drive Factors in determining leakage current Size of the AC drive AC drive carrier frequency Motor cable type and...

Страница 5: ...Ltd S N Serial Number AC drive model Rated input Rated output S N code Nameplate Manufacturer IS580 series hydraulic servo drive 20 25 30 35 37 300 304 32 IS580 T Voltage Class T Mark 070 Rated outpu...

Страница 6: ...304 Default carrier frequency kHz 6 6 4 4 4 4 4 3 2 2 2 2 2 Carrier frequency range kHz 1 to 8 Overload capacity 150 for 60 sec 180 for 2 sec Max output voltage Three phase 380 to 480 VAC proportional...

Страница 7: ...0 176 210 304 Default carrier frequency kHz 6 6 4 4 4 4 4 3 2 2 2 Carrier frequency range kHz 1 to 8 Overload capacity 150 for 60 sec 180 for 2 sec Max output voltage Three phase 220 VAC proportional...

Страница 8: ...Terminals of IS580T020 to IS580T040 and IS580 2T020 to IS580 2T040 R S T BR U V W POWER MOTOR Warning Do not use terminal for braking resistor otherwise servo would be damaged Figure 2 2 Terminals of...

Страница 9: ...MOTOR BR Terminal Terminal name Description R S T Three phase supply input Connect to the three phase ac power supply DC bus terminals Connected to external braking unit MDBUN with servo drive units o...

Страница 10: ...Analog input 2 AI3 GND Analog input 3 1 Input voltage range 0 to 10 VDC 0 to 20 mA selected by J5 jumper 2 Input impedance 22 k voltage input 500 current input DI1 COM Digital input 1 1 Optically cou...

Страница 11: ...gement J3 1 REF Resolver excitation negative 1 2 3 4 5 6 7 8 9 REF REF KTY M PTC M COS KTY N COS SIN SIN 2 REF Resolver excitation positive 3 COS Resolver feedback COS positive 4 COS Resolver feedback...

Страница 12: ...wer supply COM Encoder power ground PE Shield connecting point J7 OA Differential frequency dividing output signal A positive OA Differential frequency dividing output signal A negative OB Differentia...

Страница 13: ...al is moderately instable which occurs when motor accelerates decelerates or encoder signal input suffers moderate interference Flash quickly Input signal is seriously instable which occurs when motor...

Страница 14: ...le Model S58 L P31 XXX J2 Male of Mil Spec on motor side Male of Mil Spec on motor side Mil Spec S58 L P31 XXX Table 2 4 Pin colour definition with military spec applicable to the second generation IS...

Страница 15: ...COS B COS B SIN B SIN B EXC GND EXC VCC J4 J3 J2 Red White Yellow White Yellow Blue Red Black PG connecting cable Model S58 L P30 xxx Yellow White Table 2 5 Pin colour definition without military spec...

Страница 16: ...L2 L3 L1 PE S T R RFI filter 15V AI3 GND Pressure sensor 15V AI3 GND Pressure sensor 24Vdc Internal power supply External power supply Braking resistor MDBUN Braking unit PB PE BR P Braking unit MDBUN...

Страница 17: ...y Menu mode selection key Run key Status Indicators There are four red led status Indicators at the top of the operating panel Indicator Indication RUN Off indication the stop status On indication the...

Страница 18: ...through the screens available When editing a parameter value it decreases the displayed value When the servo drive is in running mode it decreases the speed Shift Select the displayed parameter in the...

Страница 19: ...P A0 A1 U1 U0 FP A1 F0 F1 F0 00 F0 01 F0 28 F0 00 F0 28 1 2 0 F0 02 ENTER PRG PRG PRG PRG PRG ENTER ENTER ENTER PRG A5 U0 U1 A0 Parameter arrangement Function Code Group Description F0 to FF Basic con...

Страница 20: ...ers have been changed so it s seriously recommended to restore parameters to default at the beginning of commissioning Set motor parameters Motor nameplate F1 01 Rated motor power Model dependent Unit...

Страница 21: ...ear in mind that better DO it without load if with load please confirm that valves are set correctly and motor running does not hurt hydraulic pump 3 static auto tuning 2 runs at very low speed Auto t...

Страница 22: ...essure command Set pressure feedback upper limit A3 03 Maximum hydraulic pressure 250 0 Unit kg cm2 range from 0 0 to 500 0 kg cm2 Note A3 03 is maximum pressure of press sensor feedback Set DI functi...

Страница 23: ...input 0 0 0 0 100 0 to 100 0 F4 25 AI2 maximum input 10 00 10 00 11 00 to 11 00 v F4 26 Corresponding setting of AI2 maximum input 100 0 100 0 100 0 to 100 0 Set AI3 range pressure feedback F4 28 AI c...

Страница 24: ...ange from 0 0 to 800 0 Note the larger the kp1 the shorter the rise time of pressure at the same time large kp1 may cause too large overshoot A3 06 Hydraulic pressure control integral time ti1 0 100 R...

Страница 25: ...ning Control A0 00 Flux weakening method selection 0 by calculation 1 auto adjusted 1 1 A0 01 Flux weakening current factor 0 to 500 1 5 A0 02 Pm motor flux weakening depth 0 to 50 5 A0 03 Factor of p...

Страница 26: ...ed 0 0 to 100 0 10 0 A3 09 Minimum flow 0 0 to 50 0 0 5 A3 10 Minimum pressure 0 0 to 50 0 kg cm2 kg cm2 0 5 A3 11 Pressure loop proportional gain kp 2 0 0 to 800 0 0 1 210 0 A3 12 Pressure loop integ...

Страница 27: ...re error during gain decrease 0 0 to 50 0 kg 0 1kg 5 0kg A3 41 Multi pump injection state acceptable min Flow during gain decrease 0 to 30000 rpm 1 rpm 0 rpm A3 42 Multi pump injection state flow dete...

Страница 28: ...time 1 0 to 5 000s 0 001s 0 100 A4 06 Flow leakage compensation 0 0 to 50 0 0 1 0 0 A4 08 Reverse decompression min pressure 0 0 kg cm2 to A3 02 0 1 kg cm2 0 0 kg cm2 A4 09 Reverse decompression prot...

Страница 29: ...1 terminals 2 communication 1 0 F0 03 Main frequency source x selection 0 Digital setting non retentive at power down 1 Digital setting retentive at power down 2 AI1 3 AI2 4 AI3 5 to 8 reserved 9 comm...

Страница 30: ...input A1 02 2 reserved 3 Inovance motor 4 PHASE motor 5 HAI TIAN motor 1 0 F1 15 Back EMF 0 to 65535 V 1 V Model dependent F1 16 Motor auto tuning method selection 0 no auto tuning 1 no load static 2...

Страница 31: ...0 Hz to F3 07 0 01 Hz 0 00 Hz F3 06 Multi point V F voltage 2 0 0 to 100 0 0 1 0 0 F3 07 Multi point V F frequency 3 0 00 Hz to F1 04 0 01 Hz 0 00 Hz F3 08 Multi point V F voltage 3 0 0 to 100 0 0 1 0...

Страница 32: ...uency source switch 19 to 32 reserved 33 external fault normally closed 34 to 38 reserved 39 switch from frequency source x to preset frequency 40 switch from frequency source y to preset frequency 41...

Страница 33: ...play value 2 9 999 to 9 999 V 0 001 V 8 000 V F4 50 AI2 measured value 2 9 999 to 9 999 V 0 001 V 8 000 V F4 51 AI3 Display value 1 9 999 to 9 999 V 0 001 V 2 000 V F4 52 AI3 measured value 1 9 999 to...

Страница 34: ...26 AO1 calculated value 2 9 999 to 9 999 V 0 001 V 8 000 V F5 27 AO2 measured value 1 9 999 to 9 999 V 0 001 V 2 000 V F5 28 AO2 calculated value 1 9 999 to 9 999 V 0 001 V 2 000 V F5 29 AO2 measured...

Страница 35: ...le 1 enable 1 1 F8 27 Output ground fault protection upon starting 0 Disable 1 enable 1 0 F8 28 Output phase loss protection upon starting 0 Disable 1 enable 1 1 F8 29 Braking resistor overload protec...

Страница 36: ...lver tuning fault E43 44 speed error protection fault E44 45 motor overheat E45 46 pump sensor fault E46 47 slave fault warning E47 48 can address conficting E48 49 resolver loose wiring E49 52 multi...

Страница 37: ...tdown 0 to 65535 h 1 h 0 FA 06 Password of forth countdown setting 0 to 65535 1 0 FA 07 Forth countdown 0 to 65535 h 1 h 0 FA 08 Business running time in total hour 0 to 65535 h 1 h 0 FA 09 Business r...

Страница 38: ...V FC 24 Correspondent value of AI1 point 11 input 100 0 to 100 0 0 1 100 0 FC 25 AI1 point 12 input 11 00 to 11 00 V 0 01 V 10 00 V FC 26 Correspondent value of AI1 point 12 input 100 0 to 100 0 0 1 1...

Страница 39: ...o 11 00 V 0 01 V 7 00v FC 54 Correspondent value of AI2 point 7 input 100 0 to 100 0 0 1 70 0 FC 55 AI2 point 8 input 11 00 to 11 00 V 0 01 V 8 00v FC 56 Correspondent value of AI2 point 8 input 100 0...

Страница 40: ...rewritten selection 0 to 1 1 1 Group FE User defined Parameters FE 00 User defined parameter 0 F0 00 to FP xx A0 00 to A4 xx U0 00 to U1 xx FE 01 User defined parameter 1 FE 02 User defined parameter...

Страница 41: ...cess data 0 to 0xffffffff 1 H 0000 AF 24 Communication process data 0 to 0xffffffff 1 H 0000 AF 26 Communication process data 0 to 0xffffffff 1 H 0000 AF 28 Communication process data 0 to 0xffffffff...

Страница 42: ...ck of motor q15 format 0 to 65535 1 U0 21 to U0 24 Reserved U0 25 Overload value in total 0 to 36000 1 0 U0 28 Current upon overcurrent fault 0 01 to 655 35 A 0 01 A U0 29 Overcurrent fault type 1 har...

Страница 43: ...3 02 0 1 U1 03 Motor speed feedback 9999 to 30000 rpm 1 rmp U1 04 AI1 voltage 9 999 to 9 999 V 0 001 V U1 05 AI2 voltage 9 999 to 9 999 V 0 001 V U1 06 AI3 voltage 9 999 to 9 999 V 0 001 V U1 07 AI1 z...

Страница 44: ...ad Drive is overloaded Please refer to following diagram Speed sensor is faulty Set A1 05 2s and start speed sensor self check Input phase loss RST power supply loses one phase or is unbalance Please...

Страница 45: ...oose connection or wrong connection BUS card fault Disconnect power supply and seek for maintenance Canlink address conflicts Set address A2 01 correctly Canlink address setting fault Set address A2 0...

Страница 46: ...manual User parameter restoring fault Restore without saving user parameters Please refer to following diagram Back EMF fault during auto tuning From dynamic tuning back EMF is smaller than lower lim...

Страница 47: ...ime Overcurrent during acceleration Yes No Yes VF control check if torque boost or V F curve is set properly Adjust torque boost or V F curve No No N o Yes V F control power supply is abnormal Restart...

Страница 48: ...t Fix the wrong wirings Conduct auto tuning Increase the time Overcurrent during deceleration Yes No Yes Check if power supply is abnormal Adjust the power supply Yes No No No VF control Shock load du...

Страница 49: ...Overcurrent during constant speed Yes No Yes Load can be reduced Reduce load Yes No Yes No No Use a high rating drive Input voltage too high Motor was driven by external force Acceleration time too s...

Страница 50: ...l braking resistor Increase the time Overvoltage during deceleration Yes Yes Yes Braking resistor installed Install braking resistor No No No No Yes Seek for support Input voltage too high Motor was d...

Страница 51: ...rvoltage Yes No Rectifier and pre charge resistor normal Replace rectifier and pre charge resistor No No Yes No Power board normal Control board normal Replace power board Replace control board No No...

Страница 52: ...se loss No No No Yes Yes Power board normal Seek for support Drive to motor wirings well connected Use V F control and disconnect motor UVW voltage are balanced Power board normal Fix the wrong wiring...

Страница 53: ...T overheat Yes Yes Yes IGBT thermistor is broken Replace thermistor Yes No No No IGBT broken Replace IGBT Yes No Seek for support Pressed STOP key during running in non keypad control mode External fa...

Страница 54: ...or parameters set correctly Auto tuning overtime Set parameters correctly Check the drive to motor connection Auto tuning fault No Yes Yes Speed sensor matched with PG card Speed sensor wiring correct...

Страница 55: ...t fault No Expect to continue running Drive stops No Yes Yes Set F8 17 bigger or as 0 check if FA 08 is no smaller than FA 01 03 05 07 Seek for support Business time out fault No Expect to continue ru...

Страница 56: ...ning Increase the time Overcurrent multi prevention fault Yes No Yes Input voltage too low Adjust the power supply Yes No No No VF control Shock load during running braking resistor installed Remove s...

Страница 57: ...rings Reinstall the sensor Speed sensor fault during auto tuning No Yes No Is it normal after replacing PG card PG card fault Yes Yes No No Seek for support Speed sensor installation and wiring correc...

Страница 58: ...ction signal fault Motor overheat fault Yes Yes Yes No No Replace PG card No Short circuit KTY and KTY and see if trips Er45 3 F9 59 value reasonable Set it properly No Yes Seek for support Pressure s...

Страница 59: ...ding to ground avoid being installed parallel to power cables Yes Seek for support New drive or new firmware No user parameters User parameter restoring fault Yes Ever saved user parameters No Set use...

Страница 60: ...not hot then increase F8 25 but if hot then install a higher rating resistor Yes No Seek for support flow falling down time set too short Increase time Reverse running time out Yes pressure command fa...

Страница 61: ...is motor or motor cable problem Check that wiring between servo drive and motor is normal Related servo drive and motor parameters are set improperly Restore the factory parameters and re set the fol...

Страница 62: ...100 D x 1000 E x 10000 Example 15C 1500 RPM 20C 2000 RPM Mark Rated Speed 2 digits 1 letter A x 1 B x 10 C x 100 D x 1000 E x 10000 A Mark Version 6 Taper shaft Note Motor duty types indicate the load...

Страница 63: ...56 Refer to GB T 1096 Table 7 1 Mounting dimensions of ISMG1 200 x 200 base force ventilated Servo Motor Model ISMG1 95C15CD R131FA ISMG1 14D15CD R131FA ISMG1 17D15CD R131FA ISMG1 22D15CD R131FA ISMG...

Страница 64: ...le 7 2 Mounting dimensions of ISMG2 266 x 266 base force ventilated Servo Motor Model ISMG2 31D15CD R131FA ISMG2 42D15CD R131FA ISMG2 60D15CD R131FA ISMG2 80D15CD R1A1FA ISMG1 30D15CD R131FA ISMG2 36D...

Страница 65: ...mark One pair One pair One pair KTY PTC common Precautions on Wiring Servo Motor Main Circuit Terminals When wiring main circuit terminals ensure phase sequence conform to the terminal symbols Connect...

Страница 66: ...0 January 28 2016 Related firmware version A01 July 15 2016 Add data on three phase 220 VAC models Add the ISMG servo motor chapter Related firmware version F7 10 1 06 A02 August 8 2016 Add CE certif...

Страница 67: ......

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Inovance IS580 Series, Руководство пользователя

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