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Omni Installation Instructions

Chapter 1 – Preliminary Information

Table 1-1:

Manual Scope

1-1.2 Scope of this Technical Manual

This technical manual contains:

Chapter

Description

Chapter 1 -
Preliminary Information

Contains installation related information of a general nature such as

general safety considerations and pre-installation requirements.

Chapter 2 -

Mechanical Installation

Contains instructions and related data to facilitate the mechanical

installation of components of the Omni System. It also includes

information such as physical descriptions of the units, mounting

dimensions and mechanical installation guidelines.

Chapter 3 -

Electrical Installation

Contains electrical wiring information useful for installation of a basic

“standalone” system. Chapter 3 is augmented by network wiring

information in Chapter 4 - Network Installation. Appropriate references

are provided between Chapter 3 and Chapter 4 for installation of

network wiring.

Chapter 4 -

Network Installation

Provides detailed information for interconnecting various units in a

network configuration. The two electrical installation areas: Chapter 3

and Chapter 4 are purposely separated from each other in the interest

of clarity and to simplify the use of this manual.

Chapter 5 -

Commissioning

Provides instructions for post-installation inspection and checking of

the Omni System, power application and initial setup of the various

units that comprise the system.

References made throughout this manual to "Omni", "Controller" or "BEMS Controller" refer to all models of the

Omni BEMS Controller except where specified.

All references made throughout this manual to controller model numbers (C40, C40D etc) refer to models with and

without displays except where specified.

References made throughout this manual to "U10", "Omni U10" or "Omni REM" refer to the Omni U10 Remote

Expansion Module.

Содержание Omni C14

Страница 1: ...Omni INSTALLATION INSTRUCTIONS...

Страница 2: ...acy and clarity of this document Mass Electronics Pty Ltd assumes no liability resulting from any omissions in this document or from misuse of the information obtained herein The information in this d...

Страница 3: ...agement Document Title Revision History Omni Installation Instructions Version Number Date Summary of Changes 1 0 September 2017 Document first edition 1 1 March 2018 Update Omni U10 REM Images 1 2 Au...

Страница 4: ...Page 4 Mass Electronics Pty Ltd 2017 Edition 1 2 dated 08 08 2018 This page has been left intentionally blank...

Страница 5: ...cal Installation 2 1 Introduction 18 2 2 Physical Descriptions 18 2 2 1 Omni C40 Controller Dimensions Identification 19 2 2 2 Omni C20 Controller Dimensions Identification 21 2 2 3 Omni C14 Controlle...

Страница 6: ...te Expansion Module 46 3 4 6 General Wiring Diagrams for Omni Controllers 49 Networking 4 1 Overview 54 4 2 Omni Products 54 4 2 1 Definitions 55 4 3 Installation 56 4 3 1 Network Specifications 56 4...

Страница 7: ...Jumpers 24 Ethernet Port MicroSD Card Slot and RS 485 Ports on side of Omni C14 24 Omni U10 Dimensions and Identification 25 Omni U10 EOL Jumper Setting 25 Expansion Bay Cover and Expansion Board 26 F...

Страница 8: ...utput from Omni 50 Typical Two Wire 4 20mA Input to Omni 51 Typical Thermistor Input to Omni 51 Typical Digital Output from Omni using External DC Supply 51 PTC Sensor Wiring Examples 52 Connection fr...

Страница 9: ...multiple devices 71 Omni Power Terminals 77 Checking Resistance 77 Checking AC Power Input 78 Checking DC Power Input 78 Checking Digital Input Wiring 80 End of Line Jumper Typical Location 81 IG01 an...

Страница 10: ...nce for Wire Sizes at 20 C 33 Programmable Point Specifications 34 Recommended Wiring C40 38 Recommended Wiring C20 41 Omni C14 D 24V Input Recommended Wiring C14 44 Omni U10 24V Input 47 Ethernet Sta...

Страница 11: ...Omni INSTALLATION INSTRUCTIONS Preliminary Information 1...

Страница 12: ...icate a piece of useful information which should be read 1 1 1 Systems Covered by this Manual Systems are intended for use in a variety of applications the systems are designed on a modular basis This...

Страница 13: ...tion in Chapter 4 Network Installation Appropriate references are provided between Chapter 3 and Chapter 4 for installation of network wiring Chapter 4 Network Installation Provides detailed informati...

Страница 14: ...ing Limit 90 70 14 N A Omni U10 Support Total Devices 5 5 Web Server Yes Yes Yes Protocol Routing Yes Yes Yes BACnet Broadcast Management Device Yes Yes Yes Max UI O Power 0 5W 0 5W 0 5W 0 5W Max IO S...

Страница 15: ...qualified personnel familiar with local codes and practices should install the system Wiring should only be performed by someone knowledgeable of electronics and wiring installation practices Refer to...

Страница 16: ...Omni Installation Instructions Page 16 Mass Electronics Pty Ltd 2017 Edition 1 2 dated 16 08 2018 This page has been left intentionally blank...

Страница 17: ...Omni INSTALLATION INSTRUCTIONS Mechanical Installation 2...

Страница 18: ...d be used as a guide for all installations regardless of whether the specific circumstances match the examples given In all cases installation personnel should familiarise themselves with the informat...

Страница 19: ...s inputs 2 RJ45 ethernet ports USB A and Mini B connections and an ISS RS 485 input Optional HMI shown in the C40D image 87 90mm 3 46 93 40mm 3 68 80mm 3 15 Figure 2 2 Omni C40D Dimensions End View 28...

Страница 20: ...1 HMI LCD Screen Watches Alarms Back Button Warning Alarm LEDs Navigation Wheel Figure 2 4 Expansion Bay C20D Shown EOL Jumper RS485 Port 3 Set Backup Battery Expansion Slot EOL Jumper RS485 Port 2 No...

Страница 21: ...inputs 2 RJ45 ethernet ports USB A and Mini B connections and an ISS RS 485 input 87 90mm 3 46 93 40mm 3 68 80mm 3 15 Figure 2 7 Omni C20D Dimensions End View Figure 2 6 Omni C20D Dimensions and Iden...

Страница 22: ...ernet Ports MicroSD Card Slot and RS 485 Ports on side of Omni C20 Figure 2 8 Omni OMH01 HMI LCD Screen Watches Alarms Back Button Warning Alarm LEDs Navigation Wheel Figure 2 9 Expansion Bay EOL Jump...

Страница 23: ...uts 1 RJ45 ethernet port and a USB Mini B connection Optional HMI shown in C14D image 87 90mm 3 46 93 40mm 3 68 80mm 3 15 Figure 2 12 Omni C14D Dimensions End View 180mm 7 09 113 44mm 4 47 Figure 2 11...

Страница 24: ...3 Omni OMH01 HMI LCD Screen Watches Alarms Back Button Warning Alarm LEDs Navigation Wheel Figure 2 14 Expansion Bay EOL Jumpers EOL Jumper RS485 Port 2 Set Backup Battery Expansion Slot EOL Jumper RS...

Страница 25: ...controller The flexibility and features such as self diagnostics individual LED status indication and the ability to program each point as an Input or Output are all available as on the host controll...

Страница 26: ...C20 provide for the installation of optional modules for High Level Interface communication cards Only one card can be installed at a time Expansion Cards cannot be installed in the Omni C14 although...

Страница 27: ...k the retaining clip and remove the battery from the battery holder 3 Insert a new CR 2032 battery into the battery holder in the correct orientation 4 Replace the expansion bay cover Contains a Lithi...

Страница 28: ...the user Do not mount any units of the system near high voltage high current cables or sources of strong radio frequency emissions such as transmitter antenna cables The ambient temperature of the co...

Страница 29: ...N rail clip on the top edge of the DIN rail 3 Lower the controller so it is level and push the DIN rail clip upwards to secure the device 2 4 2 2 Removal Pull the DIN rail release tab down until it re...

Страница 30: ...ith the HMI for the correct installation procedure 2 5 2 OMH02 External USB HMI Display Module The external HMI can be mounted in the cabinet near the Omni controller s or used handheld A USB cable is...

Страница 31: ...Omni INSTALLATION INSTRUCTIONS Electrical Installation 3...

Страница 32: ...Electrical installation practices of a general nature Wiring information for Omni devices Omni C40 20 14 Omni U10 If required additional installation recommendations can be provided from Innotech Cont...

Страница 33: ...m for each conductor The earth cable to an Omni System enclosure must be a minimum of 2 5mm and wired in accordance with local electrical regulations For UIOs a minimum 16 conductor 0 5mm cable is str...

Страница 34: ...AC RMS type with internal burden resistor ONLY CONNECTION OF STANDARD CURRENT TRANSFORMERS INSTEAD OF CVTs TO ANY UIO TERMINAL WILL CAUSE IRREPAIRABLE DAMAGE TO THE OMNI BEMS CONTROLLER AND PRESENT RI...

Страница 35: ...Modes As per Digital Output specifications Digital Output Switch Modes Toggle Switching Auto On 12VDC Off 0V High Side Switching On 12VDC Off Open Low Side Switching On 0V Off Open Switch Current Ref...

Страница 36: ...rmation for the Omni Controllers and Omni devices The Focus software which is used to configure and program the controller automatically produces a wiring diagram for the specific application The wiri...

Страница 37: ...ses Phoenix type plug in terminal strips located around the controller s perimeter Power Input 3 4 2 1 Programmable Points UI O 3 4 2 2 24V Output 3 4 2 3 ISS Input 3 4 2 4 RS 485 Comms 3 4 2 5 Ethern...

Страница 38: ...afety transformer in compliance with EN60742 and be designed for 100 duty It must also be sized and fused in compliance with local safety regulations Terminal AC Supply DC Supply 1 24VAC 24VDC 2 0VAC...

Страница 39: ...nnotech s Innotech Smart Sensor ISS communication protocol 3 4 2 5 RS 485 Comms The Omni C40 Comms Inputs are provided for communications via BACnet MS TP and Innotech Protocols Maxim Genesis II and f...

Страница 40: ...Phoenix type plug in terminal strips located around the controller s perimeter Power Input 3 4 3 1 Programmable Points UI O 3 4 3 2 24V Output 3 4 3 3 ISS Input 3 4 3 4 RS 485 Comms 3 4 3 5 Ethernet...

Страница 41: ...st be a safety transformer in compliance with EN60742 and be designed for 100 duty It must also be sized and fused in compliance with local safety regulations Figure 3 5 Omni C20 D 24V Input Terminals...

Страница 42: ...lay via Innotech s Innotech Smart Sensor ISS communication protocol 3 4 3 5 RS 485 Comms The Omni C20 Comms Inputs are provided for communications via BACnet MS TP and Innotech Protocols Maxim Genesis...

Страница 43: ...4 Controller The controller uses Phoenix type plug in terminal strips located around the controller s perimeter Power Input 3 4 4 1 Programmable Points UI O 3 4 4 2 RS 485 Comms 3 4 4 3 Ethernet Commu...

Страница 44: ...y transformer in compliance with EN60742 and be designed for 100 duty It must also be sized and fused in compliance with local safety regulations Table 3 5 Omni C14 D 24V Input Recommended Wiring C14...

Страница 45: ...S 485 Comms The Omni C14 Comms Inputs are provided for communications via BACnet MS TP and Innotech Protocols Maxim Genesis II and for connecting to a computer using a USB Converter Omni controllers a...

Страница 46: ...ws the input output connection groups for the Omni U10 REM The controller uses Phoenix type plug in terminal strips located around the controller s perimeter Power Input 3 4 5 1 RS 485 Comms 3 4 5 2 U...

Страница 47: ...t be a safety transformer in compliance with EN60742 and be designed for 100 duty It must also be sized and fused in compliance with local safety regulations Table 3 6 Omni U10 24V Input Figure 3 9 Om...

Страница 48: ...ect position Figure 3 10 U10 Connection to Omni COMMS COMMS COMMS COMMS COMMS COMMS COMMS COMMS COMMS COMMS COMMS COMMS U10 REMs are daisy chained for connection via the RS485 Comms COMMS COMMS U10 RE...

Страница 49: ...g diagrams and images for the Omni controller 3 4 6 1 Omni Earthed Mounted on DIN Rail 3 4 6 3 Typical 0 10VDC Output From Omni Figure 3 12 Omni Mounted on DIN Rail Figure 3 13 Typical 0 10VDC Input t...

Страница 50: ...ital Input to Omni Figure 3 18 Typical Digital Output from Omni 4 20mA Output 24VAC 0V 0V Omni Typical 4 20mA Output 4 20mA Screened Cable Contact By Others 24VAC 0V Omni Typical Digital Input Screene...

Страница 51: ...20mA Two Wire Input to Omni Figure 3 19 Typical Two Wire 4 20mA Input to Omni 2 1 4 20mA 24VAC 0V Omni Typical Humidity Input 24VDC Out 24VDC Sensor Screened Cable The Omni 24VDC Suppy is an unregula...

Страница 52: ...ntroller currently only supports PTC Sensors in 2 Wire mode If using 3 or 4 wire PTC sensors they can be wired as below 3 wire PTC Sensor UIO 2 common wires UIO single wire 4 wire PTC Sensor UIO 2 com...

Страница 53: ...Omni INSTALLATION INSTRUCTIONS Networking 4...

Страница 54: ...ntroller More complex installations use multiple Omni controllers and share data between themselves and or a computer 4 2 Omni Products The Omni System products which can be connected are Omni C40 Con...

Страница 55: ...lic The BACIP public is used to connect to the Omni BBMD from a remote iComm server on another subnet in addition to other high level BACnet integration communications setups Connect using BACnet IP P...

Страница 56: ...cause a large current to flow through the communications cable and the integrated circuits ICs connected to it An isolated connection will block the current but it would have to withstand the full su...

Страница 57: ...electrical resistance which is beneficial for maximum length cable runs Some CAT6 cable types may also be suitable in certain applications Care should be taken when using CAT6 for Primary Networks as...

Страница 58: ...oft earth1 one hard earth2 is still required on that network The Net and Global networks should have the same length cable run and path If a Innotech Repeater is installed each side of that repeater i...

Страница 59: ...he integrity of the network A lot of current devices will have the soft earth option and are fully isolated from the factory There is no issue mixing the current style earth connection with previous m...

Страница 60: ...ers TCP connection can be made via the ethernet port s or the USB Mini B Using ethernet enables many more features of the controller that cannot be used with RS 485 connections 4 4 1 Setting the IP an...

Страница 61: ...onfiguration login using user credentials contained in the configuration Figure 4 3 Login Screen Accessed Using USB 3 After logging in navigate to Settings Protocols BACnet to edit the BACnet instance...

Страница 62: ...lers can be connected by daisy chaining the devices by utilising both ethernet ports When routing through these Omni controllers the Port Assignment Ethernet Mode setting must be changed to Switch The...

Страница 63: ...uration in Innotech Focus software and transfer a configuration to the controller using the default IP address Connect to the on board web server by entering the default address into a supported web b...

Страница 64: ...1 2 dated 20 08 2018 4 4 2 2 Ethernet Innotech TCP Innotech TCP s only setting is to specify the port 20000 default for Omni communication This is used to disable TCP if required and is on by default...

Страница 65: ...BACnet IP Local Device Settings If the BACnet protocol is to be used ensure that the BACnet Device Instance has been changed to a unique number for each Omni controller 4 4 2 3 Ethernet BACnet IP Loc...

Страница 66: ...ify the Network Number and UDP port or accept the defaults Specify the maximum number of Foreign Devices Specify the Public IP Address Enter Address information into the Distribution Table Figure 4 12...

Страница 67: ...irements on the RS 485 network Connection of devices via RS 485 is done by daisy chaining from one device to the next Innotech recommends connection of Omni controllers using Ethernet If you proceed t...

Страница 68: ...3 2 RS 485 Innotech Net Specify the Baud Rate Timeout Retries Device Status Timeout and Message Speed Limit Figure 4 14 RS 485 Innotech Net Settings 4 4 3 3 RS 485 Innotech Global Specify the Baud Ra...

Страница 69: ...3 4 RS 485 BACnet MS TP Specify the Node Address Network Number Maximum Masters and Maximum Info Frames The Max Masters setting must be set to the number of the last device on the network Figure 4 17...

Страница 70: ...Page 70 Mass Electronics Pty Ltd 2017 Edition 1 2 dated 20 08 2018 4 4 3 6 RS 485 Omni REM If you are using one or more Omni U10 REMs select your RS 485 port and change the protocol to Omni REM Figure...

Страница 71: ...10s RS 485 4 4 4 Ethernet and RS 485 Depending on your specific requirements it is likely that a combination of connection types will be used Connection to Remote Expansion Modules can only be done wi...

Страница 72: ...OMMS Comms 1 Innotech Net Comms Maxim 1010 Genesis II C20 Comms 2 Innotech Global Comms Comms 2 Innotech Global Comms Comms 3 Omni REM Comms Note The IG01 is connected to two comms channels Innotech N...

Страница 73: ...Page 73 Omni Installation Instructions Mass Electronics Pty Ltd 2017 Chapter 4 Networking This page has been left intentionally blank...

Страница 74: ...Omni INSTALLATION INSTRUCTIONS Commissioning 5...

Страница 75: ...Ensure that all units and enclosures are free of debris such as dust metal chips moisture etc that may have been deposited during installation Clean as necessary Ensure all covers are properly install...

Страница 76: ...Cabling plays an important role in the installation of Omni Systems The following general cabling guidelines should be observed In all cases use electromagnetic shielded cable for sensor wiring When n...

Страница 77: ...e purpose of checking the input and output wiring is two fold Firstly the wiring is checked to verify that it is connected properly thus ensuring proper operation of the system Secondly the wiring is...

Страница 78: ...d 24 Volts 10 For 24VDC units make sure the power lead going to Terminal 1 is positive and Terminal 2 is negative although Omni devices are not polarity conscious 8 Ensure measurement is in DC and not...

Страница 79: ...Commissioning OMNI DEVICE 240VAC POWER POINT 24VAC TRANSFORMER EARTH NEUTRAL LIVE DIGITAL VOLT OHM METER VAC VDC 24V Figure 5 3 Checking AC Power Input Figure 5 4 Checking DC Power Input VAC VDC 24V...

Страница 80: ...s 1 Observe polarity ensuring the red test lead is connected to the positive terminal and the black test lead is connected to the negative terminal 4 Ensure the voltmeter reads Zero Volts If the readi...

Страница 81: ...port on the Omni devices If external hubs or switches are used ensure that the RJ45 connectors are fully seated and clicked into the ethernet ports If external hubs or switches are used ensure they a...

Страница 82: ...per installation of End of Line jumpers If only one cable is connected into an RS485 Comms connector on an Omni U10 REM you must place the EOL jumper on that device If two cables are connected to the...

Страница 83: ...play request your Innotech User Information to be entered to retrieve available licence Enter your information and click Retrieve Available Licences 4 Once a licence is found it s details will be disp...

Страница 84: ...5 Create a new configuration if required otherwise click Open project and select a configuration file After your configuration is created loaded click Transfer to Device on the Device Config tab 5 1 6...

Страница 85: ...oes not need to be powered for addressing 7 The U10 REM should be automatically detected If not specify the Comms Port to connect to 8 Select an address to send from the Configure Address section of t...

Страница 86: ...shown next to the REM 1 Click the Upgrade button to upgrade the REM You can force an upgrade at any time even when the spanner is not shown Figure 5 14 Omni REM Upgrade Complete 2 If required change t...

Страница 87: ...ations However this paragraph describes the general methodology for performing the initial tests Initial tests using the on board web server are divided into three separate phases these tests should b...

Страница 88: ...power to plant machinery compressors fans etc is turned off 3 Open a web browser and navigate to your controller s address and then login 4 On the monitor tab carefully adjust the controller s input p...

Страница 89: ...anufacturers instruction manuals 2 Allow adequate time for the various units to stabilise Unless specified otherwise in the applicable instruction manuals allow approximately one hour for the circuits...

Страница 90: ...om you can find technical manuals user instructions and data sheets for all our products For direct product support or product information contact your local distributor or an Innotech representative...

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