2
-
Installation & Servicing
GENERAL
Note.
Natural gas consumption is calculated using a calorific value of
37.8MJ/m
3
(1038Btu/ft
3
) gross or 34 MJ/m
3
(910 Btu/ft
3
) nett at
15ºC and 1013.25 mbar.
a
. For l/s divide the gross heat input (kW) by the gross C.V. of
the gas (MJ/m
3
)
b. For ft/h
3
divide the gross heat input (Btu/h) by the gross C.V.
of the gas (Btu/ft
3
).
Propane gas consumption is calculated using a calorific value of
95.7 MJ/m
3
(2500 Btu/ft.
3
) gross or 88.0 MJ/m
3
(2300 Btu/ft.
3
) net
at 15ºC and 1013.25 mbar.
To obtain the fuel consumption in liquid form divide the above
figures by 270.
* The value is used in the UK Government's Standard Assessment
Procedure (SAP) for energy ratings of dwellings. The test data from
which it has been calculated have been certified by a notified body.
Table 1 Performance Data
Boiler
W45
W45P
W60
W60P
W80
W80P
Boiler output
Max
kW
43.7
58.9
78.2
(non-condensing)
Btu/h
149,000
200,950
266,800
Mean 70ºC
Min
kW
12.6
12.6
19.5
Btu/h
43,000
43,000
66,500
Boiler output
Max
kW
46.9
45.9
62.3
60.6
82.7
80.0
(condensing)
Btu/h
160,000
156,000
212,550
206,750
282,150
272,950
Mean 40ºC
Min
kW
13.9
13.7
13.9
13.6
21.3
20.7
Btu/h
47,600
46,600
47,600
46,400
72,700
70,600
Boiler Input
Nett
kW
45.0
45.0
60.0
60.0
80.0
80.0
Max Rate
Btu/h
153,550
153,550
204,700
204,700
272,950
272,950
Gross
kW
49.9
48.9
66.5
65.1
88.7
86.9
Btu/h
170,250
166,850
227,000
222,300
302,700
296,350
Boiler Input
Nett
kW
13.0
13.0
13.0
13.0
20.0
20.0
Min Rate
Btu/h
44,350
44,350
44,350
44,350
68,250
68,250
Gross
kW
14.4
14.1
14.4
14.1
22.2
21.7
Btu/h
49,150
48,150
49,150
48,150
75,650
74,100
Gas Rate
m
3
/h
4.76
1.84
6.35
2.45
8.46
3.27
ft
3
/h
168
65
224
86
299
115
Approx. flue gas volume
m
3
/h
72
68
98
93
131
123
ft
3
/h
2,540
2,400
3,460
3,280
4,620
4,340
CO
2
@ Max Rate
%
8.9
10.6
8.9
10.6
9.2
10.6
@ Min Rate
%
8.7
10.3
8.7
10.3
9.0
10.3
NOx
mg/kWh
45
42
55
65
60
63
ppm
26
24
31
37
34
36
Part load efficiency
(Gross)
%
96.4
97.2
96.4
97.5
96.4
97.0
*Seasonal efficiency (SEDBUK) Band A
[90.0]%
[91.3]%
[90.4]%
[92.0]%
[90.2]%
[91.6]%
Table 2 General Data
Boiler
W45
W45P
W60
W60P
W80
W80P
Gas supply
2H - G20 - 20mbar / 3P - G31 - 37mbar
Gas supply connection
22mm copper
Flow connection
R 1
1
/
4
"
Return connection
R 1
1
/
4
"
Max pressure (sealed system) bar (psi)
4.0 (58)
Maximum static head
(m)
40.7
(ft)
133.8
Electricity supply
230V ~ 50Hz
Fuse rating
External : 3A Internal : 1x2AF & 1x4AT
Power consumption
(W)
51
84
120
IP rating
IP20
Nominal flue dia - concentric
(mm)
80/125
80/125
100/150
Nominal flue dia - twin pipe
(mm)
80/80
80/80
100/100
Condensate drain
(mm)
25
Water content
(l)
8
8
10
(gal)
1.76
1.76
2.2
Weight
(kg)
87
88
101
(lb)
191
194
222
HEALTH & SAFETY DOCUMENT NO. 635
The electricity at work regulations, 1989. The manufacturer's
notes must NOT be taken, in any way, as overriding statutory
obligations.
IMPORTANT. These appliances are CE certified for safety and
performance. It is, therefore, important that no external control
devices, e.g. flue dampers, economisers etc., are directly
connected to these appliances unless covered by these
Installation and Servicing Instructions or as otherwise
recommended by Caradon Ideal Limited in writing. If in doubt
please enquire.
Any direct connection of a control device not approved by
Caradon Ideal Limited could invalidate the certification and the
normal appliance warranty. It could also infringe the Gas Safety
Regulations and the above regulations.
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