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6

 

Optia HE

 

Installation & Servicing

GENERAL

INTRODUCTION

The Optia HE 9, 12, 15 and 18 

are a range of automatically fully

controlled, wall mounted, balanced flue, fanned, high efficiency,
condensing gas boilers.
The primary heat exchanger is cast iron.  The secondary heat
exchanger is aluminium.  The boiler casing is of white enamelled
mild steel.
The boiler casing has a removable controls pod containing a drop-down
door. The boiler thermostat is located behind the drop-down door.

Note. 

These boilers cannot be used on systems which include

gravity circulation.

See Frame 1 for details of the correct boiler tappings to use.
The boilers are supplied with a standard flue kit suitable for rear
outlet from 114 mm (4 

1/2

") to 705 mm (30 

1/2

").

Side outlet applications require the optional extra side outlet kit.

The boilers are suitable for connection to the following open
vented or sealed systems:

Fully pumped CH and indirect DHW

Pumped heating only.

Pumped indirect DHW only.

SAFE HANDLING

This boiler may require 2 operatives to move it to its installation
site, remove it from its packaging base and during movement
into its installation location.  Manoeuvring the boiler may include
the use of a sack truck and involve lifting, pushing and pulling.
Caution should be exercised during these operations.
Operatives should be knowledgeable in handling techniques
when performing these tasks and the following precautions
should be considered:

Grip the boiler.  Refer to Frame 18.

Split the boiler down to reduce the weight, e.g. remove casing
and hardware pack.  Refer to Frame 9.

Be physically capable.

Use PPE as appropriate, e.g. gloves, safety footwear.

During all manoeuvres and handling actions, every attempt
should be made to ensure the following unless unavoidable
and/or the weight is light.

Keep back straight.

Avoid twisting at the waist.

Avoid upper body/top heavy bending.

Always grip with the palm of the hand.

Use designated hand holds.

Keep load as close to the body as possible.

Always use assistance if required.

OPTIONAL EXTRA KITS

FLUING:

z

Flue Extension Ducts.

(1000mm long) up to 3m

z

90

o

 Elbow Kit 

(60/100 dia maximum no. per installation)

up to 2 elbows

z

45

o

 Elbow Kit 

(60/100 dia maximum no. per installation)

up to 2 elbows

z

Side Outlet Kit

z

Vertical Connector Kit

z

Flue Finishing Kit

z

Roof Flue Kit

z

High Level Flue Outlet Kit

z

Flue Deflector Kit

OTHER OPTIONAL KITS:

z

Downward Piping Kit

z

Condensate Pump Kit

CURRENT GAS SAFETY (INSTALLATION AND USE)
REGULATIONS OR RULES IN FORCE.

The appliance is suitable only for installation in GB and IE and

should be installed in accordance with the rules in force.
In GB, the installation must be carried out by a CORGI

Registered Installer.  It must be carried out in accordance with

the relevant requirements of the:

Gas Safety (Installation and Use) Regulations

The appropriate Building Regulations either The Building

Regulations, The Building Standards (Scotland), Building

Regulations (Northern Ireland).

The Water Fittings Regulations or Water byelaws in

Scotland.

The Current I.E.E. Wiring Regulations.

Where no specific instructions are given, reference should be

made to the relevant British Standard Code of Practice.

In IE, the installation must be carried out by a Competent

Person and installed in accordance with the current edition of

I.S.813 "Domestic Gas Installations", the current Building

Regulations and reference should be made to the current ETCI

rules for electrical installation.
Detailed recommendations are contained in the following British
Standard Codes of Practice:

BS.6891

Low pressure installation pipes.

BS.6798

Installation of gas fired hot water boilers of rated input
not exceeding 70 kW.

BS.5449

Forced circulation hot water systems.

BS.5546

Installation of gas hot water supplies for domestic
purposes (2nd Family Gases).

BS.7593

Treatment of water in domestic hot water central
heating systems.

BS.5440.1

Flues for gas appliances of rated input not exceeding
70 kW.

BS.5440.2

Ventilation for gas appliances of rated input not
exceeding 70 kW.

Health & Safety Document No. 635
The Electricity at Work Regulations, 1989.
Manufacturer’s notes must NOT be taken in any way as overriding

statutory obligations.

IMPORTANT.

 These appliances are certificated by the British

Standards Institution for safety and performance. It is, therefore,

important that no external control devices, e.g. flue dampers,

economisers etc., are directly connected to these appliances -

unless covered by these Installation and Servicing instructions or

otherwise recommended by 

Wolseley UK

 in writing.

If in doubt please enquire.
Any direct reconnection of a control device not approved by

Wolseley UK

 could invalidate the BSI Certification and the normal

appliance warranty. It could also infringe the Gas Safety Regulations

and the above regulations.

SAFE HANDLING OF SUBSTANCES

Care should be taken when handling the boiler insulation panels

which can cause irritation to the skin. No asbestos, mercury or

CFCs are included in any part of this boiler.

LOCATION OF BOILER

The boiler must be installed on a flat and vertical  wall, capable of

adequately supporting the weight of the boiler and any ancillary

equipment.
The boiler may be fitted on a combustible wall and insulation

between the wall and the boiler is not necessary - unless required

by the local authority. 

The boiler must not be fitted outside.

Timber Framed Buildings

If the boiler is to be fitted in a timber framed building it should be
fitted in accordance with the  Institute of Gas Engineering document
IGE/UP/7:1998.

continued on page 8 . . . . . . . . .

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6

Содержание Optia HE 9

Страница 1: ...oiler Optia HE High Efficiency Boilers Installation Servicing Instructions See reverse for Optia HE Users Guide Manufactured exclusively for Wolseley UK by Ideal Boilers For details of document amendm...

Страница 2: ...2 Optia HE Installation Servicing...

Страница 3: ...s 39 40 Condensate Pipe Termination Configurations BS6798 recommends that a second trap and an air break are required where the siphon trap within the boiler is less than 75mm for configuration 2 and...

Страница 4: ...he gross C V of the gas Btu ft3 Table 1 General Data The value is used in the UK Government s Standard Assessment Procedure SAP for energy rating of dwellings The test data from which it has been calc...

Страница 5: ...Helpline on the back page Page Burner operating pressure measure and record Central heating flow temp measure and record Central heating return temp measure and record For combination boilers only Sc...

Страница 6: ...stered Installer It must be carried out in accordance with the relevant requirements of the Gas Safety Installation and Use Regulations The appropriate Building Regulations either The Building Regulat...

Страница 7: ...core boring tool is to be used inside the building the space in which the boiler is to be installed must be at least wide enough to accommodate the tool Front clearance 450mm 17 3 4 from the front of...

Страница 8: ...ccordance with the recommendations of BS 5440 1 2000 In IE refer to I S 813 2002 The following notes are intended for general guidance 1 The boiler MUST be installed so that the terminal is exposed to...

Страница 9: ...al heating nor are they suitable for the provision of gravity domestic hot water The hot water cylinder and ancillary pipework not forming part of the useful heating surface should be lagged to preven...

Страница 10: ...ir gap and a MINIMUM depth of water below the static water level cold of 75mm 2 The static water level cold must be at least 200mm above the top of the horizontal flow pipe fitted as shown The vent co...

Страница 11: ...overing at least the range 0 4 bar 0 60 lb in2 must be fitted to the system The gauge should be easily seen from the filling point and should preferably be connected at the same point as the expansion...

Страница 12: ...automatic air vent connected between them the stop valve being located between the system and the automatic air vent The stop valve may remain open during normal operation of the system if automatic...

Страница 13: ...view LEGEND 24 30 27 35 9 12 19 37 26 23 17 Data Plate Condensate siphon trap cla7880 9 Sightglass 12 Main Burner 17 Gas Valve 19 Control Box 23 PCB25E 24 Air pressure switch 26 Controls Casing 27 Flu...

Страница 14: ...off 8 UNPACKING Pack A Contents A The complete boiler B Installation Servicing User s Instructions C Hardware Pack listed below Hardware Pack 1 Contents A Pipe Flue extension 1 off B Nut Siphon 1 off...

Страница 15: ...ion ducts plus the standard flue duct may be used together 2 Flue extensions of greater than 1m 39 should be supported with the bracket provided 90o Elbow kit equivalent flue length resistance 1 5m 45...

Страница 16: ...wall mounting plate screw positions choose one from each group Note Mark the centre of the flue hole as well as the circumference b The position of the flue duct hole c The jacking screw fixing hole...

Страница 17: ...e outer flue duct Refer to Frame 16 prior to fitting the flue ring Fit the boiler sealing ring inside the terminal B pack outer flue duct Ensure the boiler sealing ring is fully engaged Ensure the not...

Страница 18: ...the bottom packaging protection 3 Check the boiler alignment using a spirit level and adjust as necessary with the jacking screw 4 Line up the hole in the jacking screw with the hole in the wall prev...

Страница 19: ...ew with an 8mm 5 16 masonry drill 21 WALL MOUNTING TEMPLATE Note The template shows the positions for the fixing holes and the flue hole centres for standard installation If the flow and return pipes...

Страница 20: ...e the tube is cut square mark the flue all the way round 4 Cut to length and remove any burrs 24 FITTING THE FLUE ASSEMBLY 1 Insert the flue assembly through the hole 2 Ensure the flue terminal is in...

Страница 21: ...switch sensing pipe and CO CO2 sensing pipe 8 Lift the boiler onto the wall mounting bracket 9 Remove the bottom packaging protection 10 Check the boiler alignment to the wall using a spirit level and...

Страница 22: ...the flue all the way around 6 De burr the cut edges 29 FLUE EXTENSION DUCTS continued 28 FLUE EXTENSION DUCTS For flue lengths greater than 705mm rear flue or 775mm side flue Flue duct support Wall p...

Страница 23: ...is is achieved by using either Flat roof weather collar or Universal weather collar ACCESSORIES Flue Duct Extension Kits are available for flue lengths extending beyond 1m These packs contain 1m exten...

Страница 24: ...N 610 mm min ex7531 610 mm min ex7532 The terminal should be positioned so that products of combustion can safely disperse at all times Pluming may occur at the termination so where possible terminal...

Страница 25: ...to 7 5 Push fit the vertical connector E supplied separately into the boiler flue connection and retain with the four securing screws provided 6 Push fit extension duct F if required supplied separat...

Страница 26: ...27 The routing of the drain must be made to allow a minimum fall of 1 in 20 away from the boiler throughout its length The drainage pipework must be arranged so that obstruction e g through freezing o...

Страница 27: ...oviding it can be confirmed that the down pipe is part of a combined waste and rain water system Make connection to SVP using a solvent welded saddle BOILER External wall Ground Level Termination to S...

Страница 28: ...O heat thermostat Thermostat sensor L br br L On Off switch ALL EARTHS must be connected Not all earths are shown for clarity Air pressure switch Flue protection thermostat cla7856 Combined spark sens...

Страница 29: ...facturer 3 This is a fully controlled system set the boiler thermostat to maximum 4 Switchmaster Midi is similar in operation but the wiring differs slightly see the manufacturer s literature 43 PICTO...

Страница 30: ...left off for more than a day or so then a frost thermostat should be wired into the system This is usually done at the programmer in which case the programme selector switches are set to OFF and all...

Страница 31: ...button J 7 Switch the electricity supply ON and check that all external controls are calling for heat 48 INITIAL LIGHTING 8 Set the boiler thermostat knob D to position 6 and the boiler Mains On Off...

Страница 32: ...2 10 Stress the importance of regular servicing by a CORGI registered installer and that a comprehensive service should be carried out AT LEAST ONCE A YEAR In IE servicing work must be carried out by...

Страница 33: ...elow and be repeated to ensure even clamping 1 Remove the screw retaining the front burner support strap to the combustion chamber Remove the M5 pozi situated at the LH bottom rear of the burner and p...

Страница 34: ...is correct refer to Frame 67 Clean or renew as necessary Note The pilot shield is located around the pilot assembly bracket and is located by the electrode retaining nut 57 CLEANING THE RECUPERATOR 1...

Страница 35: ...seal Do NOT overtighten 5 Replace the boiler front panel Refer to Frame 49 59 REASSEMBLY 62 SIGHTGLASS REPLACEMENT Reassemble the boiler in the following order 1 Refit the flue baffles 2 Inspect the...

Страница 36: ...hanger pocket and unclip from the casing 7 Remove the strain relief bush from the back panel base 8 Remove the sensor lead through the grommet in the control box 9 Replace and reassemble in reverse or...

Страница 37: ...Check the spark gap 7 Reassemble in reverse order 8 Check the operation of the boiler 9 The pilot is factory set to maximum and no further adjustment is possible Ensure there is an inlet pressure of 2...

Страница 38: ...justment sealing 1 Refer to Frame 61 2 Remove the burner and air box assembly Refer to Frame 54 3 Remove the electrode retaining nut 4 Remove the pilot shield 5 Remove the ignition electrode and integ...

Страница 39: ...electrical connections from the APS 5 Fit the new APS and reassemble in reverse order 6 Check the operation of the boiler 73 PRINTED CIRCUIT BOARD PCB REPLACEMENT 1 Refer to Frame 61 2 Remove the cont...

Страница 40: ...emove the fan collector hood assembly refer to Frame 55 Pull off the electrical connections from the overheat thermostat and pull off the white rubber tube from the siphon blockage sensing pipe 6 a Re...

Страница 41: ...sump connecting pipe and the blockage sensing pipe 5 Unscrew the siphon union connection 6 Remove the two siphon retaining screws and remove siphon 7 Re fit the new siphon and gasket and reassemble i...

Страница 42: ...on the fan connector at PCB Molex marked FAN YES YES NO NO Check the polarity of the mains supply Check the continuity of the ignition lead from connector to electrode Does the spark now cease when g...

Страница 43: ...6 HE15 1 174 067 HE18 1 174 068 35 Front Panel Assembly Kit 1 174 069 37 Control Door Kit 1 173 572 39 Casing Seal and Screws Kit 1 174 070 45 E83 682 Overheat Thermostat LM7 Kit 1 171 950 59 E97 310...

Страница 44: ...44 Optia HE Installation Servicing SHORT LIST OF PARTS 78 SHORT PARTS LIST 12 30 35 19 9 24 17 18 23 FUSE 37 39 26 27 15 14 13 13 A 45 59 cla7873...

Страница 45: ...ocal Authority Building Control LABC who will arrange an inspection or contact a government approved inspector LABC will record the data and will issue a certificate of compliance If you notify via CO...

Страница 46: ...HAT TYPE OF SCALE REDUCER HAS BEEN FITTED FOR THE DOMESTIC HOT WATER MODE MEASURE RECORD GAS RATE ft3 hr MAXIMUM BURNER OPERATING PRESSURE IF APPLICABLE mbar COLD WATER INLET TEMPERATURE o C HOT WATER...

Страница 47: ...ARD SERIAL No COMMENTS SIGNATURE SERVICE 3 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 4 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No CO...

Страница 48: ...Optia HE Installer Technical Helpline 0870 8498057 The code of practice for the installation commissioning servicing of central heating systems...

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