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 P110 User Manual ◄ 9

OPERATION

The following fluids work well over a wide temperature 

range, allow moisture to settle out and resist biological 

growth that may occur in cool operating hydraulic 

circuits. These fluids are recommended by ICS. Other 

fluids that meet or exceed the specifications of these 

fluids may also be used.
• 

Chevron AW-MV-32

• 

Exxon “Univis” J-26

• 

Mobil D.T.E. 13

• 

Gulf “Harmony” AW-HVI-150-32

• 

Shell “Tellus” T-32

• 

Texaco “Rando” HD-AZ

• 

Union “Unax” AW-WR-32

• 

Terresolve EnviroLogic 132

5. HYDRAULIC CONNECTIONS

The recommended hose length is 25 ft/8 m with a 

1/2 inch/12.7 mm inside diameter. The hoses must 

have a working pressure rating of at least 2500 

psi/175 bar. Each hose end must have male thread 

ends compatible with HTMA (HYDRAULIC TOOL 

MANUFACTURERS ASSOCIATION) quick disconnect 

fittings (NPT type threads). (See Figure 2.)

Figure 1. Control Panel

Facing the control panel, the bottom male quick 

disconnect fitting is the PRESSURE FLUID OUT fitting. 

The top female quick disconnect fitting is the RETURN 

FLUID IN fitting (see Figure 1).

QUICK DISCONNECT COUPLERS

HTMA-approved quick disconnect couplings are 

installed to hydraulic hoses so that the direction of 

oil flow is always from the male to the female quick 

disconnect as shown in Figure 2. Quick disconnect 

couplings and hose fittings are selected so that 

additional fittings such as reducer or adapter fittings are 

not required.

PREPARATION FOR USE

Do not operate the power unit until you have read the 

engine

 operating and maintenance instructions manual 

furnished with the unit.

1. ENGINE CRANKCASE OIL LEVEL

Always check the oil level before starting the engine. 

Make sure the oil level is at the FULL MARK on the 

dipstick. Do not overfill. Use detergent oil classified 

“For Service SE, SF, SG” as specified in the engine 

operating and maintenance manual. See engine 

manual for oil viscosity grade.

2. SPARK PLUG

On power units equipped with Briggs & Stratton 

Engines, ONLY Champion RC12YC or equivalent can 

be used.
Incorrect type spark plugs can produce radio frequency 

interference that will corrupt and damage the controller. 

Failure to use the correct spark plug could result in a 

warranty that will not be considered.

3. ENGINE FUEL LEVEL

Check the fuel

 

level. If low, fill with unleaded gasoline 

with a minimum of 85 octane.

4. HYDRAULIC FLUID

Check the dip stick in the hydraulic fluid reservoir for 

the proper fluid level. Use fluids meeting the following 

specifications.

VISCOSITY (FLUID THICKNESS)

U.S. 

METRIC

50 °F 450 SSU Maximum 

10 °C 95 C.S.

100 °F 130-200 SSU 

38°C 27–42 C.S.

140 °F 85 SSU Minimum 

60 °C 16.5 C.S. Min

Pour Point

      -10 °F/-23 °C Minimum (for cold startup)

Viscosity Index

  

(ASTM D-2220) 140 Minimum

Demulsibility 

 (ASTM D-1401) 30 Minutes Maximum

Flash Point 

 (ASTM D-92) 340 °F/171 °C Minimum

Rust Inhibition

  

(ASTM D-665 A & B) Pass

Oxidation

  

(ASTM D-943) 1000 Hours Minimum

Pump Wear Test

 

(ASTM D-2882) 60 mg 

Maximum

Содержание P110

Страница 1: ...ICS Blount Inc 4909 SE International Way Portland Oregon 97222 www icsbestway com Safety Operation and Maintenance USER MANUAL P110 HYDRAULIC POWER UNIT Copyright 2012 ICS Blount Inc...

Страница 2: ...2 P110 User Manual NOTES...

Страница 3: ...dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AN...

Страница 4: ...s that follow this symbol to avoid possible injury or death DANGER This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious inj...

Страница 5: ...ch as goggles ear head protection and safety shoes at all times when operating the power unit and a hydraulic tool Do not inspect or clean the power unit while it is running Accidental engagement of t...

Страница 6: ...6 P110 User Manual TOOL STICKERS TAGS ICS Dash Sticker Single Circuit Sticker Single Circuit Sticker ICS Dash Sticker...

Страница 7: ...thorized for use with ICS are as follows Certified non conductive Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive This hose...

Страница 8: ...mperature to At max expected ambient temperature 140 F 60 C 140 F 60 C 140 F 60 C 140 F 60 C Min cooling capacity at a temperature difference of between ambient and fluid temps 3 hp 2 24 kW 40 F 22 C...

Страница 9: ...ings such as reducer or adapter fittings are not required PREPARATION FOR USE Do not operate the power unit until you have read the engine operating and maintenance instructions manual furnished with...

Страница 10: ...properly NOTICE Do not charge the battery with a standard automotive battery charger This type of charger produces a charging amperage higher than 2 amps Charging the battery at higher than 2 amps wil...

Страница 11: ...flow selector switch to the OFF position Controls This unit is equipped with an advanced propor tional engine control system It provides a means of controlling engine speed by adjusting the fuel contr...

Страница 12: ...imum of 50 F 10 C 3 If the tools and tool hoses are cold it is recommended to allow hydraulic fluid to circulate through the tool hoses until warm before using the tool SHUTDOWN 1 Ensure the flow sele...

Страница 13: ...fluid per specifications in this manual See HYDRAULIC FLUID under the section titled OPERATING INSTRUCTIONS Remove condensed moisture from the hydraulic fluid by pumping the hydraulic fluid into a 5...

Страница 14: ...to determine the fault conditions 3 If there are no faults the LED will flash once at reset and from then on indicate the detection of engine speed A continuous ON LED indicates that a valid engine sp...

Страница 15: ...o Have engine serviced by an Authorized Service Center 8 Controller unit failed Yes Have engine serviced by an Authorized Service Center 9 Limiting excessive actuator current No Have engine serviced b...

Страница 16: ...rclockwise 5 Start the engine and allow it to run until warm 6 Switch the flow selector switch to 8 or 12 gpm depending on which flow you are testing 7 With the engine at the programed speed the test...

Страница 17: ...selector switch is set to 8 or 12 gpm Incorrect hose connection to tool Make sure the tool hose circuit goes from left pressure fitting to tool and back to the right fitting return Fluid always flows...

Страница 18: ...23 in 58 4 cm Height 29 5 in 74 9cm Weight Wet Single Circuit Briggs 330 lbs 149 6 kg Fuel Tank Capacity 6 gal 22 7 ltr Estimated Gas Consumption Per Hour 1 3 gal 4 ltr Hydraulic Reservor Capacity 3...

Страница 19: ...73 64 28 61 8 72 TO OIL FILTER ON SIDE OF ENGINE TO ENGINE THROTTLE LINKAGE 68 75 28 60 70 69 67 PART OF ENGINE ASSY 70 65 66 66 9 76 46 54 53 74 PART OF ENGINE ASSY Positive Battery Cable P N 35395...

Страница 20: ...E 35 1 FUEL CAP 36 1 GROMMET 37 1 FUEL TANK 38 1 BATTERY 39 1 BATTERY COVER 40 1 CAPSCREW 1 4 20 3 4 41 1 HEX FLANGE BOLT 42 2 HANDLE BUMPER 43 3 HEX FLANGE BOLT 5 16 1 3 4 44 4 LOCKWASHER 3 8 ITEM P...

Страница 21: ...M 13 12 1 2 WAY SWITCH 13 1 ROTARY SWITCH 14 1 3 WAY SWITCH 15 1 HOUR METER 16 1 FRAME WELDMENT 10 21 1 12 1 5 3 1 6 15 11 19 9 17 2 13 8 4 2 1 2 26 2 2 16 1 18 20 24 23 27 29 23 7 28 14 32 30 31 ITEM...

Страница 22: ...NIFOLD ASSY SINGLE CIRCUIT 2 1 HOSE BARB 3 4 IN HOSE 3 4 IN PIPE 3 4 HOSE CLAMP 4 1 ELBOW 45 STRAIGHT THREAD 5 1 ADAPTER 6 1 ELBOW 90 7 1 HOSE 8 1 CONNECTOR STRAIGHT THREAD 9 1 ELBOW 45 10 1 HOSE 11 1...

Страница 23: ...SWITCH ON TOP RELAY 62301 SUPPLIED W 62293 HARNESS PRESSURE SWITCH TO ACTUATOR RED GREEN GROUND WIRES MANIFOLD ASSY DIRECTIONAL VALVE RED TO STARTER SOLENOID BATTERY PLUG TOP RESSURE SWITCH POSITIVE...

Страница 24: ...ity and no implied warranty of fitness for a particular purpose Replacement or repair is the exclusive remedy and ICS disclaims all liability for incidental and consequential damages of any kind POWER...

Страница 25: ......

Страница 26: ...ICS Blount Inc 4909 SE International Way Portland Oregon 97222 www icsbestway com Part Number 69403...

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