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 P110 User Manual ◄ 11

OPERATION

NOTE:
It may be necessary to reset the Controller.

At times it may be necessary to reset the controller. 

This could happen if a fault occurs in the controller. For 

example, excessive engine speed. If a fault does occur 

the power unit will return to an idle and the operator 

will have no control of the unit. To reset the controller, 

simply turn off the power unit and restart it.

STARTUP

Before starting the engine make sure the flow selector 

switch is in the OFF position.

NOTE:
The power unit will not start if the flow control 

switch is not in the “OFF” position.

Pull choke knob out and move the Throttle Control 

Switch to the auto-idle-off or the auto-idle-on position, 

whichever mode of operation the operator prefers. 

Ensure the flow selector switch is in the OFF position.

Turn the Ignition Switch to the START position. After 

the engine starts, release the switch.
Gradually push in the choke knob as the engine begins 

to idle smoothly.
Allow the engine to warm up.
Connect hoses and the tool as described on pages 9 

and 10.

FOR 8 GPM OPERATION

For 8 gpm operation, select mode of operation with the 

Throttle Control switch, either auto-idle-on or the auto-

idle-off position. Move the flow selector switch to the 8 

gpm position.

When finished operating the tool, move the flow 

selector switch to the OFF position.

FOR 12 GPM OPERATION

For 12 gpm operation, select mode of operation with 

the Throttle Control Switch, either auto-idle-on or the 

auto-idle-off position. Move the flow selector switch to 

the 12 gpm position.

When finished operating the tool, move the flow 

selector switch to the OFF position.

Controls

This unit is equipped with an advanced propor-

tional engine control system. It provides a means 

of controlling engine speed by adjusting the fuel 

control lever with an actuator. The Power Unit 

provides one circuit, with an oil flow of 8 gpm/30 

lpm up to 2000 psi/140 bar or 12 gpm/45 lpm up 

to 2000 psi/140 bar with a factory-programmed 

electronic governed engine throttle.

Figure 3. Control Panel

One hydraulic tool can be connected to the tool circuit. 

The circuit is activated by turning the flow control switch 

to either the 8 gpm/30 lpm or 12 gpm/45 lpm setting.

THROTTLE CONTROL

The throttle control permits the operator to select one 

of 2 operating modes after the engine has warmed up. 

When starting the engine, make sure the flow selector 

switch is in the OFF position. The throttle control switch 

can be set in either the AUTO-IDLE-ON or AUTO-IDLE-

OFF positions.

AUTO-ON

When the throttle control switch is in the “AUTO-ON” 

position, the oil flow is regulated automatically when 

the trigger on the tool is activated. When the tool is not 

being used the engine will return to idle automatically, 

after a 10 second delay.

This setting will produce 8 gpm/30 lpm or 12 gpm/45 

lpm depending on which position the operator has 

selected with the flow selector switch.

AUTO-OFF

When the throttle control switch is in the “AUTO-OFF” 

position, the engine speed is held to maintain 8 gpm/30 

lpm or 12 gpm/45 lpm depending on which position 

the operator has selected with the flow selector switch. 

When a tool is not being used the engine will not return 

to idle until either the flow selector switch is turned to 

the OFF position or the throttle control switch is turned 

to AUTO-ON.

THROTTLE CONTROL 

SWITCH

IGNITION

SWITCH

FLOW SELECTOR SWITCH

Содержание P110

Страница 1: ...ICS Blount Inc 4909 SE International Way Portland Oregon 97222 www icsbestway com Safety Operation and Maintenance USER MANUAL P110 HYDRAULIC POWER UNIT Copyright 2012 ICS Blount Inc...

Страница 2: ...2 P110 User Manual NOTES...

Страница 3: ...dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AN...

Страница 4: ...s that follow this symbol to avoid possible injury or death DANGER This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious inj...

Страница 5: ...ch as goggles ear head protection and safety shoes at all times when operating the power unit and a hydraulic tool Do not inspect or clean the power unit while it is running Accidental engagement of t...

Страница 6: ...6 P110 User Manual TOOL STICKERS TAGS ICS Dash Sticker Single Circuit Sticker Single Circuit Sticker ICS Dash Sticker...

Страница 7: ...thorized for use with ICS are as follows Certified non conductive Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive This hose...

Страница 8: ...mperature to At max expected ambient temperature 140 F 60 C 140 F 60 C 140 F 60 C 140 F 60 C Min cooling capacity at a temperature difference of between ambient and fluid temps 3 hp 2 24 kW 40 F 22 C...

Страница 9: ...ings such as reducer or adapter fittings are not required PREPARATION FOR USE Do not operate the power unit until you have read the engine operating and maintenance instructions manual furnished with...

Страница 10: ...properly NOTICE Do not charge the battery with a standard automotive battery charger This type of charger produces a charging amperage higher than 2 amps Charging the battery at higher than 2 amps wil...

Страница 11: ...flow selector switch to the OFF position Controls This unit is equipped with an advanced propor tional engine control system It provides a means of controlling engine speed by adjusting the fuel contr...

Страница 12: ...imum of 50 F 10 C 3 If the tools and tool hoses are cold it is recommended to allow hydraulic fluid to circulate through the tool hoses until warm before using the tool SHUTDOWN 1 Ensure the flow sele...

Страница 13: ...fluid per specifications in this manual See HYDRAULIC FLUID under the section titled OPERATING INSTRUCTIONS Remove condensed moisture from the hydraulic fluid by pumping the hydraulic fluid into a 5...

Страница 14: ...to determine the fault conditions 3 If there are no faults the LED will flash once at reset and from then on indicate the detection of engine speed A continuous ON LED indicates that a valid engine sp...

Страница 15: ...o Have engine serviced by an Authorized Service Center 8 Controller unit failed Yes Have engine serviced by an Authorized Service Center 9 Limiting excessive actuator current No Have engine serviced b...

Страница 16: ...rclockwise 5 Start the engine and allow it to run until warm 6 Switch the flow selector switch to 8 or 12 gpm depending on which flow you are testing 7 With the engine at the programed speed the test...

Страница 17: ...selector switch is set to 8 or 12 gpm Incorrect hose connection to tool Make sure the tool hose circuit goes from left pressure fitting to tool and back to the right fitting return Fluid always flows...

Страница 18: ...23 in 58 4 cm Height 29 5 in 74 9cm Weight Wet Single Circuit Briggs 330 lbs 149 6 kg Fuel Tank Capacity 6 gal 22 7 ltr Estimated Gas Consumption Per Hour 1 3 gal 4 ltr Hydraulic Reservor Capacity 3...

Страница 19: ...73 64 28 61 8 72 TO OIL FILTER ON SIDE OF ENGINE TO ENGINE THROTTLE LINKAGE 68 75 28 60 70 69 67 PART OF ENGINE ASSY 70 65 66 66 9 76 46 54 53 74 PART OF ENGINE ASSY Positive Battery Cable P N 35395...

Страница 20: ...E 35 1 FUEL CAP 36 1 GROMMET 37 1 FUEL TANK 38 1 BATTERY 39 1 BATTERY COVER 40 1 CAPSCREW 1 4 20 3 4 41 1 HEX FLANGE BOLT 42 2 HANDLE BUMPER 43 3 HEX FLANGE BOLT 5 16 1 3 4 44 4 LOCKWASHER 3 8 ITEM P...

Страница 21: ...M 13 12 1 2 WAY SWITCH 13 1 ROTARY SWITCH 14 1 3 WAY SWITCH 15 1 HOUR METER 16 1 FRAME WELDMENT 10 21 1 12 1 5 3 1 6 15 11 19 9 17 2 13 8 4 2 1 2 26 2 2 16 1 18 20 24 23 27 29 23 7 28 14 32 30 31 ITEM...

Страница 22: ...NIFOLD ASSY SINGLE CIRCUIT 2 1 HOSE BARB 3 4 IN HOSE 3 4 IN PIPE 3 4 HOSE CLAMP 4 1 ELBOW 45 STRAIGHT THREAD 5 1 ADAPTER 6 1 ELBOW 90 7 1 HOSE 8 1 CONNECTOR STRAIGHT THREAD 9 1 ELBOW 45 10 1 HOSE 11 1...

Страница 23: ...SWITCH ON TOP RELAY 62301 SUPPLIED W 62293 HARNESS PRESSURE SWITCH TO ACTUATOR RED GREEN GROUND WIRES MANIFOLD ASSY DIRECTIONAL VALVE RED TO STARTER SOLENOID BATTERY PLUG TOP RESSURE SWITCH POSITIVE...

Страница 24: ...ity and no implied warranty of fitness for a particular purpose Replacement or repair is the exclusive remedy and ICS disclaims all liability for incidental and consequential damages of any kind POWER...

Страница 25: ......

Страница 26: ...ICS Blount Inc 4909 SE International Way Portland Oregon 97222 www icsbestway com Part Number 69403...

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