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GWA

 

Gas-Fired Water Boilers – 

Boiler Manual

9

Part Number 670 01 1001 00

Figure 4

Vent damper assemblies

Damper installation

Do not modify draft hood or vent damper, or make
another connection between draft hood and vent
damper or boiler except as noted below. This will void
CSA certification and will not be covered by
Williamson-Thermoflo warranty. Any changes will
cause severe personal injury, death or substantial
property damage.

1. Install vent damper horizontally or vertically as shown in vent

damper manufacturer’s instructions. Vent damper must be
installed so that it serves only one boiler and so damper blade
indicator is visible to the user. See Figure 4.

2. Screws or rivets used to secure the vent damper to the draft

hood must not interfere with rotation of the damper blade.

3. Install damper harness between damper actuator and hole in

jacket left side panel. See Figure 3, page 8.

Use strain relief connectors and locknuts to secure both ends
of damper harness.

Keep wiring harness clear of all hot surfaces. Wire
insulation could be damaged, causing risk of electrical
short-circuit.

4. Read and apply the harness plug warning label (shown upper-

left) so that it is visible after installation

5. Plug damper harness receptacle into damper harness plug.

Bypassing (jumpering) vent damper will cause flue
products such as carbon monoxide to escape into
the house. This will cause severe personal injury or
death.
After boiler has operated once, if either end of harness
is disconnected, the system safety shutdown will
occur. The boiler will not operate until harness is
reconnected.
Effikal damper — Damper hold open switch must be
in Automatic Operation position for system to operate
properly.

Vent damper 

continued

2

Prepare boiler 

continued

GWA

 

Gas-Fired Water Boilers – 

Boiler Manual

28

Part Number 670 01 1001 00

Is 24VAC present across transformer terminals C & Y?

Is damper harness securely plugged in at both ends?

Secure connections.

Check for open thermostat, LWCO, high limit, spill switch or
rollout thermal fuse element contacts or check for loose
wire connections.

If LWCO, spill switch or rollout thermal fuse
element contacts are open, determine cause
and correct condition. Failure to do so will
cause severe personal injury, death or
substantial property damage.

Check/repair out of round stack section.

Does vent damper rotate open?

Is 24VAC present across transformer terminal C and  yellow
wire on vent damper connector?

Is 24VAC present across gas valve terminals?

Open thermostat contacts for 30 seconds. Vent damper will
rotate to closed position. Close thermostat contacts. Vent
damper will rotate to open position.

Is 24VAC present across gas valve terminals?

Remove damper harness from
damper harness plug.
TEMPORARILY install jumper
between terminal 2 and
terminal 5 on damper plug in
boiler wiring harness. See
Table, right. 

Does boiler fire?

No

Yes

No

Yes

Chart 1 — 

Standing pilot

 — 

Boiler will not fire

Check for loose wire connections or bad relay on
transformer.

No

Yes

Is vent damper rotated open?

No

Yes

No

Yes

• Replace actuator.
• Retest.

Check continuity of each wire in damper harness. 

Does

continuity exist for each wire? See Table right.

• Replace  damper

wiring harness.

• Retest.

• Replace gas  valve.
• Retest.

Is main flame on now?

No

Yes

Retest.

No

Yes

No

Yes

No

Yes

No

Yes

• Replace damper actuator.
• Retest.

• Turn gas valve cock to

ON position.

• Retest.

• Replace gas valve.
• Retest.

Is gas valve cock turned to ON position?

No

Yes

Before proceeding, follow "Troubleshooting sequence" on page 27. If problem persists, then:

11 Troubleshooting 

continued

Содержание GWA 245

Страница 1: ...Hazards that will or can cause minor personal injury or property damage Special instructions on installation operation or maintenance that are important but not related to personal injury or property...

Страница 2: ......

Страница 3: ...ation dimensions Residential garage installation Take the following special precautions when installing the boiler in a residential garage If the boiler is located in a residential garage per ANSI Z22...

Страница 4: ......

Страница 5: ...n 12 inches of the ceiling the other within 12 inches of the floor as shown in the table illustrations Provide adequate combustion and ventilation air to assure proper combustion and reduce the risk o...

Страница 6: ......

Страница 7: ...ded with boiler 7 Temporarily plug the air elimination tapping next to supply tapping 2 Prepare boiler continued Pressure test Fill and pressure test 1 Open the shutoff valves you installed on supply...

Страница 8: ......

Страница 9: ...the damper blade 3 Install damper harness between damper actuator and hole in jacket left side panel See Figure 3 page 8 Use strain relief connectors and locknuts to secure both ends of damper harnes...

Страница 10: ......

Страница 11: ...ation Failure to prevent low return water temperature to the boiler could cause corrosion of the boiler sections or burners resulting in severe personal injury death or substantial property damage Ins...

Страница 12: ......

Страница 13: ...8 79 150 305 460 150 31 64 120 250 380 1 Remove jacket front panel and see Figure 10 to pipe gas to boiler a Install drip leg at inlet of gas connection to boiler Where local utility requires drip leg...

Страница 14: ......

Страница 15: ...ragm type or bladder type expansion tank systems only one turn 5 Open other vents a Starting on the lowest floor open air vents one at a time until water squirts out b Repeat with remaining vents 6 Re...

Страница 16: ......

Страница 17: ...to verify operation 5 Return thermostat to normal setting 6 Set thermostat heat anticipator setting indicated on wiring diagram Check venting system operation 1 With boiler firing hold a candle or mat...

Страница 18: ......

Страница 19: ...d on boiler Vent damper will remain closed until a call for heat 2 Call for heat When thermostat circuit closes the boiler circulator and vent damper are energized The vent damper drives open When the...

Страница 20: ......

Страница 21: ...inspect the appliance and to replace any part of the control system and any gas control which has been under water 1 Stop Read the safety information above on this label 2 Set the thermostat to lowes...

Страница 22: ......

Страница 23: ...lace it in a plastic bag for disposal Wash potentially contaminated clothes separately from other clothing Rinse clothes washer thoroughly NIOSH stated First Aid Eye Irrigate immediately Breathing Fre...

Страница 24: ......

Страница 25: ...tomatic air vents in systems with closed type tanks The air will escape from the system instead of returning to the tank Eventually the tank will waterlog and no longer control pressurization The boil...

Страница 26: ......

Страница 27: ...ow Lighting Instructions pages 20 and 21 If gas is available and you cannot obtain a pilot flame try purging the gas line and cleaning pilot and pilot gas tubing Follow Lighting Instructions again If...

Страница 28: ......

Страница 29: ...2 GWA070 GWA105 GWA140 GWA175 GWA210 GWA245 450021270WT 450021271WT 450021272WT 450021273WT 450021274WT 450021275WT 450021276WT Item number Description International Comfort Products part number 4 Hig...

Страница 30: ......

Страница 31: ...T 4 Jacket panel door GWA052 GWA070 GWA105 GWA140 GWA175 GWA210 GWA245 431223450WT 431223451WT 431223452WT 431223453WT 431223454WT 431223455WT Item number Description International Comfort Products pa...

Страница 32: ......

Страница 33: ...rt number Standing pilot Natural gas components 1 Gas valve 1 2 x 1 2 GWA052 through GWA175 Gas valve 3 4 x 3 4 GWA210 and GWA245 Honeywell Robertshaw Honeywell VR8200A2116 7200ER VR8300C4050 51104436...

Страница 34: ......

Страница 35: ...after the model number designates natural gas The letter after the N designates the pilot ignition system S for standing pilot or I for spark ignited pilot For example a suffix NS means a natural sta...

Страница 36: ......

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