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Integrated Fuse Board (IFB)

The Integrated Fuse Board (IFB) is located on the
inside  of  the  front  frame  wall,  beside  the  traction
and lift motor controllers. The IFB can be accessed
by removing the operator compartment covers. See
Figure 12. The IFB is used to pre-charge the power
amplifiers  in  the  motor  controllers  when  the  bat-
tery  is  connected  to  the  lift  truck.  When  the  key
switch is turned to the ON position, the IFB closes
the K1 relay on the IFB to provide power to the lift
truck logic circuits.

NOTE:  

The IFB is voltage specific to the lift truck.

Though  some  are  similar  in  appearance,  not  all
IFBs are interchangeable. Refer to the Parts Man-
ual
  when  replacing  the  IFB  for  proper  part  selec-
tion.

The  IFB  also  provides  power  for  electrical  compo-
nents and optional equipment that may be installed
on the lift truck. IFBs are specific for 24 volt and 36
volt  lift  trucks,  and  may  be  identified  by  the  part
number  located  on  the  IFB  connector.  See  Fig-
ure 12. 
All IFBs for 36-volt units are equipped with
a 24-volt regulator to power 24-volt accessories. An
optional  12-volt  regulator  is  available  on  both  24-
and 36-volt IFBs depending on truck options.

1. 7.5 AMP FUSE (JP2)

2. 10 AMP FUSES (FOUR PLACES)

3. IDENTIFICATION LABEL ON CONNECTOR

Figure 12. Integrated Fuse Board (IFB)

NOTE:  

The integrated fuse board is not repairable.

If damaged, it must be replaced. Check the IFB for
signs of damaged or burned components. Fuses are
the only replaceable component on the IFB.

Fuses

  WARNING 

Making  repairs  with  the  battery  connected  can
cause  a  short  circuit.  Disconnect  the  battery  by
separating  the  connectors  before  opening  the
electrical  compartment  covers  or  inspecting/
repairing  the  electrical  system.  High  current  flow
during  a  short  circuit  can  cause  injury  or  parts
damage.

The fuses are found on the IFB. See Figure 12. The
condition of the fuses can often be checked visually.
If  unsure  of  condition,  check  fuses  for  continuity
with an ohmmeter.

1. 

Completely  lower  the  mast  and  park  the  lift

truck  in  a  safe,  level  location.  Turn  the  key
switch to the OFF position and disconnect the
battery.  Discharge  the  capacitors.  See  Dis-
charging the Internal Capacitors.

2. 

Remove  the  two  screws  securing  the  plastic
cover on the IFB for access to the fuses.

3. 

Test  the  fuses  using  an  ohmmeter  to  check
fuses:

a. 

Infinite Resistance = Defective Fuse

b. 

Continuity = Fuse Ok

4. 

Replace any defective fuse with a proper rated
fuse. See Figure 12.

REPLACE

1. 

Move  the  lift  truck  to  a  safe,  level  area  and
completely lower the mast. Turn the key switch
to the OFF position and attach a DO NOT OP-
ERATE
  tag  to  the  control  handle.  Block  the
drive wheel to prevent unexpected movement.

Integrated Fuse Board (IFB)

2200 SRM 1612

20

Содержание D264

Страница 1: ...Hyster D264 N45ZR2 N35ZDR2 Forklift...

Страница 2: ...ELECTRICAL SYSTEM N35ZDR2 N45ZR2 D264 N30ZDR2 N35 40ZR2 E470 N30ZDRS2 N35 40ZRS2 B265 PART NO 4075037 2200 SRM 1612...

Страница 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Страница 4: ...oder Integrity 9 Test Encoders 9 Proximity Switches 9 Key Switch 10 Multifunction Displays 10 BDI 10 Speed 10 Steer Angle 10 Truck Hours 10 Operational Mode 10 Setup 10 Setup Instructions 10 ACE2 ACE3...

Страница 5: ...mb Grip Pad Replacement 28 Handle Grip and Switch Repairs 29 Handle Grip Support Mounting 29 Handle Disassembly 30 Forward Stance Controls 33 Control Handle Functions 33 Repair 34 Aft Travel Control H...

Страница 6: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Страница 7: ...63 Adjust 63 Load Transport Proximity Switch 64 Replace 65 Adjust 65 Fork Height Sensor Option 66 Remove 66 Encoder Assembly 66 Timing Belt 67 Install 68 Encoder Assembly 68 Timing Belt 68 Reach Posi...

Страница 8: ...This section is for the following models N35ZDR2 N45ZR2 D264 N30ZDR2 N35 40ZR2 E470 N30ZDRS2 N35 40ZRS2 B265 Table of Contents iv...

Страница 9: ...pacities to handle the output of the electrical components they are used to check Never wire aftermarket components to this truck without factory approval The electrical system is an alternating curre...

Страница 10: ...seconds Remove the resistor after discharging the capacitors See Figure 2 1 POSITIVE CONNECTION B 2 NEGATIVE CONNECTIONS B 3 INSULATED JUMPER WIRES 4 200 OHM 2 WATT RESISTOR Figure 2 Discharging the I...

Страница 11: ...N position Remove the safety chains from the mast Refer to Periodic Maintenance 8000SRM1617 Battery Connection The battery cables supply power from the battery terminals through the battery cable conn...

Страница 12: ...contactor b Discharge the capacitors in the motor con trollers Refer to Discharging the Internal Capacitors NOTE Make note of position of cables for proper reinstallation c Remove the nuts securing t...

Страница 13: ...cause injury or parts damage The key switch is used to power ON and OFF the lift truck operating systems including the dash dis play and integrated fuse board REPLACE CAUTION Check the electrical con...

Страница 14: ...over from the bottom of the arm rest console on sidestance models See Figure 20 NOTE Make note of the position of the key switch before removal 5 Remove the nut retaining the key switch to the mountin...

Страница 15: ...Increased reliability Substantial reduction in connections and wiring complexity Extensive function monitoring capability Serial bus simplicity two wires Easy information exchange between subsys tems...

Страница 16: ...xiliary transistor outputs that control the traction main contactor lift pump contactor lower solenoid valve brake coil and horn CAN I O The CAN I O connects the following devices to the CANbus networ...

Страница 17: ...n the encoder is OK See Setup PROXIMITY SWITCHES These are noncontact devices which sense the pres ence of steel They have three wires going to them battery negative supply voltage and an output sig n...

Страница 18: ...nu choose Battery Type Flooded Cell or Maintenance Free Check with your battery manufacturer for recommended settings SPEED The traction throttle command is shown by 8 step bars at the top of the disp...

Страница 19: ...justing all setup parameters refer to Steering Sys tem 1600SRM1610 for the Steer Calibration procedure NORMAL OPERATION Display Password Access Following truck startup if the Operator Password feature...

Страница 20: ...de the lift truck MUST BE stopped with the control handle in the neutral position The last mode selected will be retained and will be displayed on the dash even after the key has been recycled If the...

Страница 21: ...ilent control of motor speed and tor que Three phase winding control stage provides solid state motor control and full regenerative braking without additional relays or contactors See Figure 8 There a...

Страница 22: ...s cannot be recovered to lower hour level readings Additionally non programmed devi ces may assume the truck serial number that they are installed in 2 Disconnect and separate battery connector Re mov...

Страница 23: ...sion hex It is recommended the files be saved to the computer desktop default loca tion or another file directory where it can be easily located 2 Connect to the truck with the IFAK cable With the tru...

Страница 24: ...e located in the electrical compart ment See Figure 10 Remove cover over electrical compartment for access The condition of some fuses can be checked by looking at them Other fuses do not change in lo...

Страница 25: ...ity since spike suppressors on some coils make them polarity sensitive Compare ohm reading against ohm value for the type contactor Use the highest rating See Table 2 Table 2 Coil Resistance Device Lo...

Страница 26: ...ings 3 Replace two fixed contacts in contactor covers 4 Remove plunger assembly and movable contact and replace fixed contact bar Replace contact of plungers 5 If a coil will be replaced remove cover...

Страница 27: ...wheel to prevent truck from rolling 3 Disconnect battery connectors and turn the key switch to the OFF position 4 Remove instrument panel See Instrument Panel Removal and Installation 5 Remove cover 6...

Страница 28: ...12 Integrated Fuse Board IFB NOTE The integrated fuse board is not repairable If damaged it must be replaced Check the IFB for signs of damaged or burned components Fuses are the only replaceable com...

Страница 29: ...moved 8 Install the plastic cover s to the operator com partment as removed 9 Engage the battery cable connectors Install the key and turn the key switch to the ON position Test for proper operation R...

Страница 30: ...ess adjacent to the IFB board and is installed from the factory in the 3 pin location of the IFB board with the other side of the diode connecting to the 033A wire of the main harness Before replac in...

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