1.
Move the lift truck to a safe, level area and
completely lower the mast. Turn the key switch
to the OFF position and attach a DO NOT OP-
ERATE tag to the control handle. Block the
drive wheel to prevent unexpected movement.
2.
Pull the connector (battery side) from the fixed
connector (truck side) to separate the battery
cable connectors. See Figure 4.
Figure 4. Battery Connector and Cables
3.
If the power cables or connector (battery side)
are damaged, replace the cables:
a.
Remove the battery from the lift truck.
b.
Disconnect the cables from the battery termi-
nals.
c.
Install new cables.
d.
Reinstall the battery to the lift truck.
e.
Connect the battery connectors.
4.
If the power cables or connector (truck side) are
damaged, replace the cables:
a.
Remove the cover(s) from the operator com-
partment to access the main contactor.
b.
Discharge the capacitors in the motor con-
trollers. Refer to Discharging the Internal
Capacitors.
NOTE:
Make note of position of cables for proper
reinstallation.
c.
Remove the nuts securing the cables to the
terminals of the main contactor and bus bar.
Remove the cables from the terminals.
d.
Remove the two clamps securing cables to
the frame inside the electrical compartment.
e.
Remove the hardware securing the connector
(truck side) to the frame.
f.
Remove the power cables from the lift truck.
g.
Route new cables into the electrical compart-
ment.
h.
Secure the connector to the frame using two
capscrews and attaching hardware.
i.
Position the power cables onto the terminals
as removed. Secure the cables to the termi-
nals of the main contactor and bus bar using
the attaching hardware.
j.
Install the two clamps securing power cables
to the frame inside the electrical compart-
ment as removed.
k.
Install the plastic covers to the operator com-
partment as removed.
Battery Connection
2200 SRM 1612
4
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