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heaters  and  connections  for  heat
sensor wires are furnished.

IMPORTANT:    If  Hydromatic
electrical  controls  are  not  used
and  the  motor  fails  because  of
improper  components  or  if  the
heat  sensors  are  not  properly
connected, the motor guarantee
is void.

Hydromatic  electrical  equipment
is  installed  in  a  weatherproof
NEMA  3R  enclosure.  The
electrical  equipment  includes  a
main  circuit  breaker  for  each
pump,  a  magnetic  starter  with
overload  protection  for  each
pump, an H-O-A switch and a run
light for each pump, an electrical
alternator  and  a  transformer  to
provide  appropriate  control  for
control circuit and alarms.

Overload Heaters:

Starters  with  3  leg  overload
protection must be supplied if the
Hydromatic electrical panel is not
used. The heaters must be sized in
accordance  with  the  nameplate
amps  on  the  motor.  The  amp
draw  on  these  oil-filled  motors
is 

slightly 

higher 

than

a  corresponding  horsepower
surface motor, so heaters must be
sized by the nameplate rating.

Installation
Instructions

Installing Pump in Dry Pit:

Before installing pump in the dry
pit,  lay  it  on  side  and  turn  the
impeller  manually.  The  impeller
may  be  slightly  stuck  due  to
factory water testing, so it must be
broken  loose  with  a  small  bar  or
screwdriver  in  the  edge  of  the
vanes.  The  impeller  must  turn
freely.

Clean  all  trash  and  debris  from
pump  installation  area  and
connect pump to plumbing.
A  check  valve  must  be  installed
on  each  pump.  A  gate  or  plug
valve in each pump discharge line
is  also  recommended.  This  valve
should  be  installed  on  the
discharge side of the check valve
so the line pressure can be cut off
to service the check valve. Single
pump  systems  are  sometimes
installed  without  a  check  valve
where  it  is  desirable  to  self  drain
the  discharge  line  to  prevent
freezing.  This  can  be  done  only
with  short  discharge  lines.
Otherwise water will return to the
sump  and  cause  short  cycling  of
the pump.

Mounting Pump Stand:

The  pump  will  ship  from  the
factory  on  a  dry  pit  pump  stand.
The  suction  and  discharge  of  the
pump  will  be  oriented  at  the
factory  per  the  prescribed
customer order.
The  dry  pit  pump  must  be
anchored  to  the  pump  station
floor.  This  must  be  done  to
alleviate stress on the suction and
discharge  piping  while  the  pump
is  in  service.  When  securing  the
pump  stand  to  the  contractor
supplied  anchor  bolts,  it  may  be
necessary  to  shim  the  stand  to
ensure  the  suction  and  discharge
piping properly aligns.

Plumbing (General):

The  site  contractor  must  supply
the use of necessary pipe hangers
or other piping supports. Both the
suction and discharge piping must
be  independently  supported  and
properly  aligned  to  ensure  no
strain  is  transmitted  to  the  pump
when  connections  are  tightened.
The  use  of  expansion  joints  or
vibration  pads  does  not  preclude

the  need  to  properly  support  the
piping.

NOTE:    Do  not  support  the
piping  by  the  pump.    Do  not
force  piping  when  making
connections.

Suction-Inlet Piping:

The correct sizing and installation
of  the  suction  plumbing  is
particularly 

important. 

The

suction  piping  must  be  selected
and installed in such a manner that
it  minimizes  pressure  losses  and
allows  for  sufficient  flow  during
starting  and  operation.  Most
NPSH  problems  can  be  traced
directly  to  improper  design  of
suction piping systems.
It is recommended that the piping
be  as  direct  as  possible  and  the
length should be at least 10 times
the  diameter  of  the  pipe. When  a
pipe  diameter  larger  than  the
suction  of  the  pump  is  used,  an
eccentric  reducer  should  be  used
with  the  eccentric  side  down.
This will allow for the elimination
of  a  potential  air  pocket  in  the
suction plumbing.

NOTE:  A pipe diameter smaller
than  the  suction  of  the  pump
must never be used.

It  is  also  recommended  that  a
valve  be  installed  in  the  suction
piping to isolate the pump during
routine 

maintenance 

and

shutdown.  A  globe  valve  should
not  be  used  when  NPSH  is
critical.
It  is  recommended  that  a
compound  pressure  gauge  be
installed  in  the  suction  piping  to
assist in troubleshooting potential
performance problems.

Содержание DRY PIT

Страница 1: ...NOTE To the installer Please make sure you provide this manual to the owner of the equipment or to the responsible party who maintains the system Installation and Service Manual Wastewater Lift Statio...

Страница 2: ...rature The sensors are connected in series with the motor starter coil so that the starter is tripped if heat sensor opens The motor starter is equipped with overload heaters so all normal overloads a...

Страница 3: ...ng Pump Stand The pump will ship from the factory on a dry pit pump stand The suction and discharge of the pump will be oriented at the factory per the prescribed customer order The dry pit pump must...

Страница 4: ...p to assist in troubleshooting potential performance problems NEMA 4 Junction Box Optional A NEMA 4 junction box should be used to make power and control connections if electrical control panel is to...

Страница 5: ...ace Control level can be changed at any time by loosening the snubber and readjusting cord length In either a simplex or duplex system the lower or turn off control is set just above the drywell inlet...

Страница 6: ...the override control level 7 Turn both switches to Auto position and both pumps should start and operate together until level drops to turn off point 8 Repeat this operation cycle several times befor...

Страница 7: ...lted in clamp ring 7 After ring is removed turn housing upright and bump on hardwood blocks This should jar the stator loose and allow it to drop out 8 Thoroughly clean housing before replacing new st...

Страница 8: ...n inner face of the bearing when replacing Pressing on the outer face can damage the bearing Bearings are standard size that can be obtained from any bearing supply house or can be obtained from the f...

Страница 9: ...mp is operating 5 If pump has been in service for some time and capacity falls off remove pump and inspect impeller for wear Motor stops and then restarts after short period but overload heaters in st...

Страница 10: ...dance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units which...

Страница 11: ......

Страница 12: ...Line Voltage _________________________________Actual ___________________________________ Voltage to Pumps _____________________________________Actual ___________________________________ Type of Junct...

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