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8

2.OO installation 

(continued)

2.O3 Mechanical Installation 

(continued)

Installing the Rinse and Detergent Supply and Discharge Tubes

1) Install the included PVC pump supply tube (4mm ID, 6mm OD) into the chemical container using the foot filter with screen 

and weight to position the tube at the bottom of the container.  

2) Route the other end of the included PVC pump supply tubes from supply containers to the inlet sides (left) of each 

respective pump. Slip the tube fully through the compression nut into fitting and tighten.

3) Route pump discharge tubes to the outlet sides (right) of each respective pump. Slip the tube fully through compression 

nut into fitting and tighten.

4) Route the other end the pump discharge tube to the appropriate injection fitting (see the injection fitting installation 

instructions on previous page for more detail). Slip the tube fully through the compression nut onto fitting nipple and 

tighten.

NOTE: 

Try to keep both the supply and discharge hoses as straight as possible, avoiding all unnecessary bends.

2.O4 Electrical Installation 

Installing the Detergent and Rinse Supply Signal Wiring

NOTE:

 All electrical connections must either be in the dish machine control circuit panel or an external junction box. The 

dispenser is pre-wired with a multi-conductor electrical cable that may need to be run through a conduit to the location where 

hard-wired connections are made on the dish machine. If this is the case use approved water tight conduit that meets local 

and national codes

Depending on the model of the CP-500, there will be one or two pairs of signal/power wires that need to be connected to the 

dish machine.  Using the table below, connect the signal wires to a compatible voltage source.

WARNING! 

Before performing any work on the CP-500, you must disconnect the power supply voltage of the dish 

machine.

CAUTION! 

Verify that electrical grounding is functional and complies with local regulations. Verify that the rated values 

of the pump are compatible with those of the power supply. Never install the pump directly in parallel with inductive 

loads (e.g. motors/solenoid valves). If necessary, use an isolating relay. 

Wire Color

Circuit Voltage

Function

Brown

90 to 260 VAC at 50/60Hz

AC Power/ Rinse or Detergent Signal to Run Pump

Blue   

90 to 260 VAC at 50/60Hz

AC Power/ Rinse or Detergent Signal to Run Pump

Detergent Pumps - Signal Wiring and Programming

Model D1TT - Dish Machine with One Solenoid

Connect the signal cable to the solenoid valve for top up/rinse. 

When the signal is activated, the pump will run for the time programmed 

(0 to 30 seconds) on the upper left top-up dose potentiometer. If the 

signal stops before the time setting is reached, the pump will stop. 

If the signal

 

is still active after 30 seconds, the pump will then run (or 

continue to run) using the setting (0-240 sec) of the upper right initial 

charge potentiometer.

Because the pump always runs the Top-up dose and runs it before ... 

Top-up

Potentiometer

0 to 30 seconds

Initial Charge

Potentiometer

0 to 240 seconds

0

0

30

240

Model D1TT: Top-up and Initial Charge

LED

Содержание CP-5OO

Страница 1: ...user manual CP 5OO warewash dispenser ...

Страница 2: ... This page was intentionally left blank ...

Страница 3: ...Wall Mount 6 2 03 Mechanical Installation 7 2 04 Electrical Installation and Programming 8 3 OO operation 3 01 Description of Controls 13 4 OO service parts 13 5 OO maintenance 5 01 Maintenance Required 14 5 02 Pump Tube Replacement 14 6 OO troubleshooting 6 01 Troubleshooting Table 15 7 OO specifications 7 01 Specifications 15 8 OO warranty 8 01 Limited Warranty 16 8 02 Limitation of Liability 16...

Страница 4: ...ain proper operation WEAR ALWAYS KEEP 1 O2 Operation The CP 500 is a globally versatile single product dispenser used to supply detergents or rinse aid into automatic dish machines Designed with simplicity in mind the unit can be installed in minutes and requires no programming all settings can be configured using potentiometers that control the time or speed of dosing depending on the model The u...

Страница 5: ...t Combo Flow Rate Pressure Tube Material Level Input Electrical Approvals Popular UL Models 1 Valve Dish Machine HYDCP500 D1TT1001SANUL HYD CP500 D 1TT 100 1 SA N UL HYDCP500 R1ST0171SINUL HYD CP500 R 1ST 017 1 SI N UL Popular UL Models 2 Valve Dish Machine HYDCP500 D2TT1001SANUL HYD CP500 D 2TT 100 1 SA N UL HYDCP500 R1S0173SINUL HYD CP500 R 1S 017 3 SI N UL Popular CE Models 1 Valve Dish Machine...

Страница 6: ...he product containers At a reasonable height above the wash tank on the dish machine that allows for easy maintenance access Away from any direct sources of steam water spray and high temperatures Close enough to the dish machine electrical control panel to allow dispenser wiring without use of an external junction box not provided wherever possible 2 Use the mounting bracket to mark the appropria...

Страница 7: ...Discharging detergent directly into the wash tank and not on top of any shelf areas or other obstacles that could prevent detergent from falling directly into the wash tank 2 Previously punched holes may be suitable but always confirm that the fitting is correctly placed 10mm 3 8 holes are common in Europe and 22mm 7 8 holes are common in North America If an appropriate hole is present go to step ...

Страница 8: ...e case use approved water tight conduit that meets local and national codes Depending on the model of the CP 500 there will be one or two pairs of signal power wires that need to be connected to the dish machine Using the table below connect the signal wires to a compatible voltage source WARNING Before performing any work on the CP 500 you must disconnect the power supply voltage of the dish mach...

Страница 9: ...the pump switch is on the standby OFF position See OFF Alarm in the Flashing text below Flashing Flashing red quickly 1 second on 1 second off is an alarm that the pump motor is jammed or if a level probe is in use that the chemical supply is low Flashing red more slowly 2 seconds on 2 seconds off is the OFF Alarm indicating the signal has been active for over 600 seconds while the pump switch is ...

Страница 10: ...r the set time 2 OO installation continued Detergent Pumps Signal Wiring and Programming continued Model D2TT Dish Machine with Two Solenoids continued The LED of a model D2TT can display three colors to indicate the various pump operation phases 2 OO installation continued Rinse Pump Speed Potentiometer 10 to 100 Model R1ST Speed and Run Shut off Run Shut off Potentiometer C or 1 240 seconds 10 C...

Страница 11: ...dicate the various pump operation phases LED Color Fixed or Flashing Indication Green Fixed The only time the LED should display as fixed green would be if the pump has reached the Run Shut off time and stopped but the signal remained active Flashing Flashing green indicates the pump is dosing the and the frequency of the flashing is proportional to the user defined pump speed Orange Fixed Fixed o...

Страница 12: ...tentiometer 10 to 100 Model R1S Pump Speed Potentiometer 10 100 LED LED Color Fixed or Flashing Indication Green Fixed You should not see the LED display as fixed green If you do see the LED display as fixed green please contact Technical Support at Hydro Systems Co Flashing Flashing green indicates the pump is dosing the and the frequency of the flashing is proportional to the user defined pump s...

Страница 13: ...ch and a multi color LED for indicating the dispenser status The power prime switch and LED status indications are described below Power Prime Switch Operation Found on the bottom of pump body the switch has 3 positions I The pump is active ON The pump will run normally If no signal is present the LED will be off O The pump is in stand by OFF The LED will be fixed red II The pump is in priming mod...

Страница 14: ...ver Take out the old tube with compression fittings Start by rotating the rotor so that the rollers are oriented in an 12 6 o clock position Starting on the left side slide the plastic fitting out from the pump Slowly rotate the pump rotor clockwise while pulling the tube out from the pump race Insert the new tube with compression fittings from left side of pump with pump rollers oriented in an 12...

Страница 15: ...ection of tubing or fitting Check and tighten all connectors Replace tubing and fittings as needed c Worn pump tube Replace pump tube as needed 7 O1 Specifications Specifications subject to change without notice Category Specification Size 5 0 in 128 mm High x 3 6 in 91 mm Wide x 4 1 in 104 mm Depth Weight 2 4 lb 1 1 kg Power Rating 90 to 260 VAC at 50 60 Hz up to 50 mA Flow Rate at full speed Det...

Страница 16: ... or fitness for any particular purpose is made for these products and all other warranties are hereby expressly excluded Seller s sole obligation under this warranty will be at Seller s option to repair or replace F O B Seller s facility in Cincinnati Ohio any Products found to be other than as warranted 8 O2 Limitation of Liability Seller s warranty obligations and Buyer s remedies are solely and...

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