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TECHNICAL DATA SHEET 

JOSENG-FRM-RIC-4.32 Rev. D 

HAMILTON BEACH / PROCTOR-SILEX, INC. 

4421 WATERFRONT DRIVE GLEN ALLEN, VA 23060

 

 

ISSUE CODE 

DRAWN BY: 

ENG. IN CHG. 

DATE: 

APPROVED BY: 

SP 

 

 

 

6/21/14 

DOC4905 

 

 

INITIAL USE: 

PICT. REF. 

SHEET 

DRAWING NO. 

REV. 

 

 

 

 

1 / 

15

 

520008200 

 

 

 

PROPRIETARY  RIGHTS  NOTICE   

This  document  and  all  information  contained  within  it  is  the 

property of Hamilton Beach/Proctor-Silex, Inc. (HB/PS).  It is confidential and proprietary and has 
been provided to you for a limited purpose.  It must be returned upon request or destroyed as set 
forth  in  the  Specification  Notice.    Disclosure,  reproduction  or  use  of  this  document  and  any 
information  contained  within  it,  in  full  or  in  part,  for  any  purpose  is  forbidden  without  the  prior 
written consent of HB/PS.  No photographs may be taken of any article fabricated or assembled 
from this document without the prior written consent of HB/PS. 
 
 

COT2000 Technical Information

 

 
 

Trouble Shooting Guide 

 
 

-

 

Symptom: Nothing comes out or flow is very slow when tap faucet is opened.

 

-

 

Cause:

  

-

  Empty juice Bag in  Box. The pumps will shut  off when the juice Bag in Box is empty. 

Connect a new Bag in Box. Be sure to fully engage the plunger on the Quick Connect-
Disconnect (QCD). 
 

-

  Low  CO²  pressure.  Open  the  cabinet  door  and  identify  the  CO²  pressure  from  the 

gauge. The unit is designed to operate at 30 psi, and the pressure gauge was set to 30 
psi at the time of installation. Check the pressure at the CO² tank. Replace or recharge 
if needed. The CO² supply line leading to the cabinet should be between 60-80 psi. 
 

-

  The  Quick Connect-Disconnect  (QCD) to the juice Bag in  Box is not  tight.  Reconnect 

the QCD to the Bag in Box. The plunger must be fully depressed. 
 

-

  Pinched hose. Check for a pinched hose between the cabinet and the tap tower. 

 

-

 

Symptom: The flow is sputtering when the tap faucet is opened.

 

-

 

Cause:

  

-

  Low spirits level.  Air in  the lines will cause coughing and sputtering at the tap. Check 

that there is spirits in the reservoir. 
 

-

  The  juice  Bag  in  Box  is  almost  empty.    Check  there  is  juice  remaining  in  the  box. 

Connect a new box if needed. 
 

-

  The  Quick Connect-Disconnect  (QCD) to the juice Bag in  Box is not  tight.  Reconnect 

the QCD to the Bag in Box. The plunger must be fully depressed. 

 

 

Summary of Contents for COT2000 Series

Page 1: ... is opened Cause Empty juice Bag in Box The pumps will shut off when the juice Bag in Box is empty Connect a new Bag in Box Be sure to fully engage the plunger on the Quick Connect Disconnect QCD Low CO pressure Open the cabinet door and identify the CO pressure from the gauge The unit is designed to operate at 30 psi and the pressure gauge was set to 30 psi at the time of installation Check the p...

Page 2: ...ymptom The pump fails to stop cycling even when the tap faucet is closed Cause There is a leak in the hoses Check for leaks inside the cabinet and the hose running from the cabinet to the tap Faulty pump or pump auto shutoff Installation Guide Site Preparation See Figure 1 The installation requires a CO 2 supply hose to be within reach of the base cabinet and it must be long enough such that the c...

Page 3: ...CODE DRAWN BY ENG IN CHG DATE APPROVED BY SP 6 21 14 DOC4905 INITIAL USE PICT REF SHEET DRAWING NO REV 3 15 520008200 Figure 1 External dimensions Installing the Equipment 1 Remove the equipment from the cabinet which includes the tap tower tower base drip tray and grate spirit bottle hold downs quantity 3 and a bag of hardware ...

Page 4: ...PROVED BY SP 6 21 14 DOC4905 INITIAL USE PICT REF SHEET DRAWING NO REV 4 15 520008200 2 Install the tap tower to the tower base by threading the hose through the access hole and bolting the large washer to the base and tower with 8 screws nuts and lock washers quantity 4 3 Install the thumb screws to the tower base Snap the pads to each end of the thumb screws ...

Page 5: ...G DATE APPROVED BY SP 6 21 14 DOC4905 INITIAL USE PICT REF SHEET DRAWING NO REV 5 15 520008200 4 Route the hose along the edge of the tower base which requires threading the hose past the lateral support on the underside of the tower base 5 Using the thumb screws clamp the tap tower and base to the table or countertop verifying the hose is not pinched ...

Page 6: ...BY ENG IN CHG DATE APPROVED BY SP 6 21 14 DOC4905 INITIAL USE PICT REF SHEET DRAWING NO REV 6 15 520008200 6 Install the drip tray and grate 7 Close the tap faucet by pushing the handle away from you 8 On the base cabinet remove the side access panel by removing two screws and lifting up and off Remove the front door by lifting up and off ...

Page 7: ...23060 ISSUE CODE DRAWN BY ENG IN CHG DATE APPROVED BY SP 6 21 14 DOC4905 INITIAL USE PICT REF SHEET DRAWING NO REV 7 15 520008200 9 Pull the spirits reservoir drawer out and remove the pump cover by removing four red thumb screws 10 Connect the hose from the tap tower to the base cabinet and secure with a hose clamp ...

Page 8: ...or leaks in the hoses and fittings and tighten where needed Verify hoses are not pinched inside the cabinet and install the pump cover 14 Install the bottle hold downs to the spirits reservoir with thumb screws and tighten with the hold downs in the tallest position 15 Remove the cap to the spirit bottle and slide a bottle nozzle over the bottle 16 Fold the tip of the bottle nozzle over and insert...

Page 9: ...ET DRAWING NO REV 9 15 520008200 17 Install the bag in box BIB by opening the end of the box and pulling out the fitting A cap is installed over the fitting pull to remove Slide the fitting into the slot of the cardboard box Slide the box into the unit Fully retract the plunger on the Quick Connect Disconnect QCD Attach the QCD by sliding it over the fitting Firmly press down on the plunger to eng...

Page 10: ... IN CHG DATE APPROVED BY SP 6 21 14 DOC4905 INITIAL USE PICT REF SHEET DRAWING NO REV 10 15 520008200 18 Adjust the unit regulator to 30 psi by pulling out the knob and rotating until the needle indicates 30 psi Push the regulator knob in until it clicks to prevent tampering 19 On the control panel verify the spirits valve is rotated to Dispense ...

Page 11: ...ly 26 Sample a drink to ensure the integrity of the product The unit is calibrated at the factory to dispense at a ratio of three parts drink mix to one part spirits Initial Sanitizing Instructions 1 Prepare the sanitizing solution by mixing 0 24 ounces 1 5 teaspoons or 7 ml 5 liquid chlorine liquid bleach unscented non detergent non drip free fresh new product in one gallon of water resulting in ...

Page 12: ...SE PICT REF SHEET DRAWING NO REV 12 15 520008200 3 Fill the spirits reservoir with sanitizing solution which is about 25 oz 750 ml Using a soft brush brush the top portion of the inside of the spirits reservoir 4 Attach the Bag in Box BIB cleaning connector to the Quick Connect Disconnect QCD by sliding it into position and depressing the plunger Immerse the QCD in a bucket of sanitizing solution ...

Page 13: ...REV 13 15 520008200 5 On the control panel verify the spirits valve is rotated to Dispense 6 Verify the CO supply line pressure is between 60 80 psi Connect the air hose to the cabinet 7 Pump the sanitizing solution through the system by opening the tap handle Allow the solution to work for 5 minutes 8 Follow with clean water and pump until the spirits reservoir is empty 9 Install the filter and c...

Page 14: ...izer solution over the tray Remove grate Wipe down inside outside of the drip pan with a clean cloth towel and chlorine based sanitizer solution 3 Wipe down tap tower and base Weekly Cleaning 1 Clean BIB Connector Wash your hands with soap and water and prepare a sanitizer solution Disconnect juice line from BIB Soak connector in a dedicated bucket of sanitizer solution for 1 minute Monthly Cleani...

Page 15: ...tes 6 Reconnect the juice BIB 7 Dispense about 12 ounces or until juice flows continuously from the faucet 8 Rotate the spirits shutoff valve to Dispense 9 Dispense about 3 ounces or until air is no longer trapped in the lines 10 Sample a drink to ensure the integrity of the product 11 Check fittings and hoses for signs of leakage and tighten where needed 12 Close the front door Startup after exte...

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