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4-1: Machine Maintenance

4 - Machine Maintenance

To avoid costly repairs and downtime, it is imperative to develop and practice good
maintenance procedures. These procedures fall into daily, weekly, monthly and quarterly

increments and are outlined below. All maintenance must be performed by qualified

service personnel.

A maintenance log, provided in the Owner’s Guide, must be correctly and completely filled

out. HydraMaster may request to inspect the logs before a warranty claim is honored.

It is recommended that the log be affixed to the vehicle door near the truckmount for

convenience and to serve as a maintenance reminder.

This section describes how to properly maintain the truckmount in the following areas:

Operational Maintenance

Overall Machine Maintenance

Vacuum System Maintenance

Содержание Titan H2O Kubota

Страница 1: ...D No part of this manual may be reproduced or used in any form or by any means i e graphic electronic photocopying or electronic retrieval systems without the express written permission of HydraMaste...

Страница 2: ......

Страница 3: ...mation SECTION 2 Operating the Titan H2 O In Hot Weather 2 1 Locating the Titan H2 O In Vehicle 2 2 Setting Up the Titan H2 O 2 3 Orientation of Fuel Pump 2 4 Operating Instructions SECTION 3 Start Up...

Страница 4: ...List 7 20 Upper Dash Assembly Parts List 7 22 Lower Dash Assembly Parts List 7 23 Grill Assembly Parts List 7 24 Electrical Panel Assembly Parts List 7 27 100 Gallon Universal Recovery Tank URT Assem...

Страница 5: ...ly View 3 of 4 7 4 Figure 7 4 Machine Assembly View 4 of 4 7 5 Figure 7 5 Frame Assembly 7 7 Figure 7 6 Top Cover Assembly 7 9 Figure 7 7 Side Cover Assembly 7 10 Figure 7 8 Engine Assembly View 1 of...

Страница 6: ...Titan H2 O Owner s Manual iv...

Страница 7: ...us performance aspects of the Titan H2 O it delivers maximum reliability and can be easily serviced All service points are conveniently located so routine maintenance takes only a few minutes to perfo...

Страница 8: ...section of this manual should be overlooked when preparing for operation of the Titan H2 O Please read the manual to familiarize yourself with the operation of your machine paying special attention t...

Страница 9: ...llustrations such as those included in this document can represent optional equipment as well as standard equipment Illustration Showing Left and Right Views Figure 1 1 of Titan H2 O without Side and...

Страница 10: ...he following phone numbers HOURS TELEPHONE NUMBERS E MAIL ADDRESSES Monday Friday 7 00 a m to 5 00 p m Pacific Standard Time Technical Support 425 775 7275 FAX 800 426 4225 Technical Support techsuppo...

Страница 11: ...es this WARNING symbol throughout the manual to warn of possible injury or death This CAUTION symbol is used to warn of possible equipment damage This NOTICE symbol indicates that federal or state reg...

Страница 12: ...eration of the truckmount carbon monoxide and other toxic fumes are produced Position the vehicle so that any fumes produced will be directed away from inhabited areas and any points of building entry...

Страница 13: ...when the vehicle is tilted more than 10 degrees in anydirection Doingsowillresultinimproperlubricationoftheinternalcomponents and will increase the risk of serious component or engine damage Never ope...

Страница 14: ...this truckmount This is normally available from the installation dealer Prior to dropping your van off at the distributor for the truckmount to be installed have a spray on bed liner applied to the f...

Страница 15: ...t the equipment package does not exceed the vehicle capacity Ensure installation of a safe fuel tap system and through floor fittings as provided by HydraMaster Ensure proper placement of the truckmou...

Страница 16: ...zation in How all the truckmount s systems function 1 All safety precautions and their importance 2 How to correctly start and shut down the truckmount 3 How to correctly operate the truckmount 4 Wher...

Страница 17: ...litres hr Ignition Keyless Vacuum Blower Tuthill 4007 Competitor Dual Splash Lubrication Oil Type Max Vac 14 Hg PneuLube or other ISO 100 rating Gear End Capacity Approx 5 8 oz 171 5 ml Drive End Capa...

Страница 18: ...l the options Refer to the following table before placing your order for optional equipment If you want this option Order this P N 2 5 Vacuum Hose Adapter 100 Gallon Recovery Tank 000 078 875 Kit 2 5...

Страница 19: ...025 Gauge Vacuum 0 30 Hg 1 000 087 006 HydraMaster recommended Lubricant Blower Spray part number is for 1 can 1 ea 000 157 022 Switch Relay 1 000 157 040 Switch 12V DC On Off 1 000 157 131 Switch 12...

Страница 20: ...lies with the law is to accumulate the waste water and haul it to an appropriate dump site Another solution to the disposal problem is to equip your Titan H2 O with an Automatic Pump Out System APO Th...

Страница 21: ...C or higher This will help ensure that your Titan H2 O continues to run at 100 capacity during even the hottest days A minimum of 9 22 9 cm of clearance is required on both sides of the Titan 1 H2 O...

Страница 22: ...rom the cleaning site In addition rear mounting not only provides adequate working space on the component side of the unit but also improves weight distribution inside the van engine and component wei...

Страница 23: ...t is dangerous and illegal in most states Transporting any vented fuel container that presently holds or has ever held a flammable liquid in a vehicle containing the Titan H2 O is strictly forbidden b...

Страница 24: ...ower position with respect to the fuel tank and in as vertical a position as possible outlet side up see Figure 2 3 and Figure 2 4 Mount the fuel pump away from sources of heat Figure 2 4 Fuel Pump Mu...

Страница 25: ...arting with a physical layout of the front panel see Figure 3 1 The machine cannot be run in the IDLE position for water extraction This will void the warranty Figure 3 1 Titan H2 O Front Panel Assemb...

Страница 26: ...un at high speed for a few minutes with the vacuum hose a disconnected in order to remove moisture from the blower Cap off the inlet s to the vacuum tank b Spray a HydraMaster recommended spray lubric...

Страница 27: ...ed service personnel A maintenance log provided in the Owner s Guide must be correctly and completely filled out HydraMaster may request to inspect the logs before a warranty claim is honored It is re...

Страница 28: ...k thoroughly with pressure washer Check the blower belt drive and fan belt for wear and proper tension Adjust as needed Check all the hoses and wiring for wear and chafing Secure as needed Check all t...

Страница 29: ...all facets of the truckmount and spot potential problems before they occur In addition to the operational maintenance the following housekeeping duties should be performed After each job Check the rec...

Страница 30: ...cification Changing Engine Oil and Filter The engine oil and filter must be changed every 100 hours or every 3 months whichever occurs first The oil and filter should be changed more often if the engi...

Страница 31: ...y is one of the best ways to keep your engine at peak performance Cooling System Coolant Level Check the coolant level in the coolant overflow reservoir daily Generally a good time to do this is just...

Страница 32: ...any reason it will be necessary to follow the bleed procedure When the engine is cold remove the radiator cap Fill the radiator until it is to the top of the filler neck Start the engine and run in th...

Страница 33: ...ampassingthroughtheblowercanleadtoseriousproblemswiththetruckmount It is important to keep the vacuum tank free of foam The tank is protected from overflowing by a float kill switch however this switc...

Страница 34: ...Machine Maintenance 4 8...

Страница 35: ...ectrical Schematic Wiring Diagram Electrical System Information The Titan H2 O electrical system operates on 12 14 V DC which is provided by the battery Battery levels are maintained by a 40 Amp alter...

Страница 36: ...TARTER PS 1 V 1 B ST IG L B 3 STARTER BATTERY FS 1 IGN COILS 240 ENGINE SOLENOID E G F I K H L J N C 2 CRANK RPM SW 1 ST BAT N C 12V IP 1 ON CARB 50A FU 2 SW 4 1 IGNITION SWITCH BREAKER VACUUM TANK HI...

Страница 37: ...1 3 2 2 3 SWITCH PUMP OUT SW 2 HOUR METER HI 1 P 10 J 10 P 16 J 16 P 15 J 15 P 14 J 14 P 12 J 12 RED 42 BLK 42 BLK 41 WHT 46 BRN 47 BLK 46 BRN 14 GA 47 BLK 14 GA 11 RED 12 GA 11 RED TO FU 1 12 GA 45...

Страница 38: ...BLK WHT 12 GA 32 ORG WHT 30 ORG 22 GRY BLK B 4 23 PNK BLK 16 RED 21 PUR BLK ALL WIRES ARE 18 GAUGE UNLESS OTHERWISE STATED 15 RED 10 GA 14 BLK 12 GA TO STARTER SOL B 12 GA 14 BLK TO ALTERNATOR B 10 G...

Страница 39: ...2 IG ST B CRANK RPM 240 ENGINE ENGINE GND GND 3 OVERHEAT SWITCH SW 4 P 7 SENSOR STARTER P 6 FUEL PUMP PMP 1 36 WHT TO GROUND ELECTRICAL PANEL GND 1 14 GA 36 WHT 14 GA 32 ORG WHT TO TB 1 2 30 ORG TO TB...

Страница 40: ...Electrical System 5 6...

Страница 41: ...he charging system of the truckmount 1 3 The main fuse is blown Check the main fuse If the fuse is blown inspect the electrical system for worn or shorted wires Repair or replace as necessary 1 4 The...

Страница 42: ...lines between the source and the carburetor Repair or replace as necessary 2 5 The engine is flooded Remove spark plug and dry 2 6 The spark plugs are worn or dirty Inspect and replace as necessary 2...

Страница 43: ...5 Possible Cause Solution 5 1 A dirty air filter Inspect and replace as necessary 5 2 Excessive back pressure Inspect for blockage in the blower exhaust dirty air filter or a partially opened choke En...

Страница 44: ...t Carefully check all the vacuum hoses for a cut or break Check the recovery tank lid gasket Make sure the recovery tank drain valve is fully closed 2 2 The vacuum blower is turning too slowly Check t...

Страница 45: ...urfaces Spray penetrating oil into the blower and let sit for at least one hour Then very carefully use pipe wrench on the outer diameter of the pulley on the coupler to attempt to free lobes of the b...

Страница 46: ...Systems Troubleshooting 6 6...

Страница 47: ...y Parts Lis t Engine Assembly Parts Lis t Blower and Silencer Assembly Parts Lis t Exhaust Assembly Parts Lis t Flywheel Plate Assembly Parts Lis t Upper Dash Assembly Parts Lis t Lower Dash Assembly...

Страница 48: ...Assemblies and Parts Lists 7 2 Machine Assembly View 1 of 4 Figure 7 1 610 050 743 4 5 2 X 6 7 1 11...

Страница 49: ...7 3 Assemblies and Parts Lists Machine Assembly View 2 of 4 Figure 7 2 610 050 743 11...

Страница 50: ...Assemblies and Parts Lists 7 4 Machine Assembly View 3 of 4 Figure 7 3 610 050 743 SOME HOSES AND EXTERNAL PARTS HIDDEN FOR CLARITY 2 8 12 18 13 2 X 16 2 X 15 2 X 17 2 X...

Страница 51: ...7 5 Assemblies and Parts Lists Machine Assembly View 4 of 4 Figure 7 4 610 050 743 SOME HOSES AND EXTERNAL PARTS HIDDEN FOR CLARITY 10 9 3 14 3 X 16 3 X 15 3 X...

Страница 52: ...Belt Coated 1 9 000 068 919 Hose 1 75 I D X 18 75 Lg Flexible 1 Machine Assembly Parts List Item Part Number Description Qty 10 000 068 920 Hose Intake Elbow Modified 1 11 000 081 327 Label ANSI Warni...

Страница 53: ...7 7 Assemblies and Parts Lists Frame Assembly Figure 7 5 610 001 743 2 8 1 9 2 X 5 4 X 4 7 2 X 13 2 X 12 2 X 6 2 X 11 2 X 10 2 X 3 14 14 15...

Страница 54: ...lat Head Phillips 4 6 000 143 126 Screw 10 24UNC X 0 50 Lg Hex Head 2 7 000 143 333 Screw 1 4 20UNC X 0 50 Lg Hex Head 2 8 000 143 012 Screw 5 16 18UNC X 3 4 Lg 1 Frame Assembly Parts List Item Part N...

Страница 55: ...1 554 Cover Top Machine Coated 1 4 000 049 063 Filter Replacement Engine Air Comes w Engine 1 5 000 068 916 Hose Kubota Air Intake Modified 1 6 000 094 038 Nut 5 16 18UNC Nylock 2 Top Cover Assembly P...

Страница 56: ...7 7 610 023 741 Rev B 1 2 4 X 4 3 4 X Side Cover Assembly Parts List Item Part Number Description Qty 1 000 041 469 Cover Side Machine Coated 1 2 000 089 003 Magnet 4 3 000 094 034 Nut 10 24UNC Nyloc...

Страница 57: ...7 8 610 004 743 21 9 6 7 28 2 X 29 2 X 22 2 X 22 2 X 29 2 X 28 2 X 2 8 20 12 14 25 8 X 18 4 3 X 27 23 5 2 X 24 4 X 31 4 X 30 4 X COIL IGNITION COMES w ENGINE WASHER COMES W ENGINE 8X GASKET 000 057 2...

Страница 58: ...Assemblies and Parts Lists 7 12 Engine Assembly View 2 of 3 Figure 7 9 610 004 743 13 6 7 16 1...

Страница 59: ...7 13 Assemblies and Parts Lists Engine Assembly View 3 of 3 Figure 7 10 610 004 743 26 15 11 17 19...

Страница 60: ...28 000 174 005 Washer 3 8 Flat 4 29 000 174 021 Washer 3 8 Lock 4 30 000 174 004 Washer 5 16 Flat 4 31 000 174 018 Washer 5 16 Lock 4 1 000 052 906 Adapter 1 4 F X 12mm Male 1 2 610 013 743 Assembly E...

Страница 61: ...sts Blower and Silencer Assembly Figure 7 11 610 002 743 Rev A 11 23 17 2 5 21 4 X 26 4 X 11 18 12 2 X 27 4 X 6 19 14 2 X 27 4 X 22 4 X 4 7 2 X 21 6 X 15 16 10 28 6 X 21 4 X 27 4 X 26 4 X 8 2 X 13 20...

Страница 62: ...25 000 174 019 Washer 1 4 Lock 6 26 000 174 005 Washer 3 8 Flat 8 27 000 174 021 Washer 3 8 Lock 12 28 000 174 049 Washer 5 16 Flat 6 1 000 001 115 Adapter Blower Flange to 3 M Slip Coated 1 2 000 001...

Страница 63: ...Parts Lists Exhaust Assembly Figure 7 12 610 013 743 9 4 5 16 15 20 2 X 12 2 X 13 19 18 6 12 2 X 20 2 X 6 11 2 X 20 2 X 14 3 3 X 8 7 1 17 4 X 10 4 X 13 19 18 20 2 X 11 2 X 13 2 X 19 2 X 18 2 X 13 2 X...

Страница 64: ...5 855 Tube 1 50 O D X 0 049 Wall X 5 Lg Flare 1 17 000 174 003 Washer 1 4 Flat 4 18 000 174 005 Washer 3 8 Flat 6 19 000 174 004 Washer 5 16 Flat 6 20 000 174 049 Washer 5 16 Flat 8 1 000 001 098 Adap...

Страница 65: ...Flywheel Figure 7 13 Plate Assembly 610 021 007 Rev B 12 7 3 15 14 2 11 18 21 21 21 1 8 8 3 X 8 2 X 18 2 X 16 22 5 24 19 23 25 1 13 17 SCREW 8MM x 1 25 x 25MM LG COMES w ENGINE 6 20 5 X 4 5 X 18 3 X 1...

Страница 66: ...w 5 16 18UNC X 1 00 Lg Hex Head 2 24 Bracket Overflow Jug Mounting Comes w Engine 1 25 Jug Overflow Comes w Engine 1 1 000 015 1164 Bracket Angle Rear Engine Mount Coated 2 2 000 015 941 Bracket Idler...

Страница 67: ...7 21 Assemblies and Parts Lists Upper Dash Assembly View 1 of 2 Figure 7 14 610 020 743 2 9 11 19 1 22 4 X 14 21 3 16 4 X 17 18 7 5 15 9 X 22 9 X 10 22 22 4 X 23 4 X 15 4 X 17 22...

Страница 68: ...ng Radiator Shroud 1 9 000 081 861 Label Upper Dash 1 10 000 084 011 Light Red LED Indicator Mini 1 11 000 074 170 Meter Rectangular Hour w o Bezel 1 12 000 052 814 Nipple 1 8 NPT X 1 4 Presto Lock 1...

Страница 69: ...7 16 610 019 743 Lower Dash Assembly Parts List Item Part Number Description Qty 1 000 081 328 Label ANSI Warning Large 1 2 000 100 240 Panel Lower Dash Coated 1 3 000 143 126 Screw 10 24UNC X 0 50 Lg...

Страница 70: ...743 Rev A Grill Assembly Parts List Item Part Number Description Qty 1 000 094 058 Nut 10 32UNF Nylock 4 2 000 100 172 Panel Grill 1 3 000 100 242 Panel Logo Grill Coated 1 4 000 131 131 Trimlok 3 8...

Страница 71: ...7 25 Assemblies and Parts Lists Electrical Panel Assembly Figure 7 18 View 1 of 2 610 011 743 Rev A 16 2 X 8 23 2 X 20 4...

Страница 72: ...ctrical Panel Assembly View 2 of 2 Figure 7 19 610 011 743 Rev A 5 2 X 9 2 X 17 2 X 2 7 21 2 X 17 2 X 13 2 X 3 2 X 6 6 10 2 X 15 2 X 9 2 X NOTE COVER ITEM 12 NOT SHOWN IN THIS VIEW 19 2 X 11 2 X 12 2...

Страница 73: ...131 131 Trimlok 3 8 X 1 8 X 24 Lg Rubber Edge Trim 1 ft 21 000 174 001 Washer 10 Flat 2 22 000 174 014 Washer 10 Lock 4 23 000 174 015 Washer 10 Outside Star 2 24 000 174 049 Washer 5 16 Flat 2 1 000...

Страница 74: ...URT Assembly Figure 7 20 610 003 743 Rev A 17 2X 18 2X 25 4X 33 3X 26 3X 27 2X 15 23 5 28 2X 14 19 7 34 30 16 32 13 2 10 3 29 2X 35 2X 34 2X 6 9 11 22 21 24 30 4X 36 4X 19 4X 20 4X 34 4X 12 1 34 4X 30...

Страница 75: ...00 094 059 Nut 8 32UNC Nylock 2 19 000 094 113 Nut 1 4 20UNC Neoprene Wellnut 14 100 Gallon Universal Recovery Tank URT Assembly Parts List Item Part Number Description Qty 20 000 094 009 Nut 1 4 20UN...

Страница 76: ...Assemblies and Parts Lists 7 30 100 Gallon Universal Recovery Tank URT Cover Assembly Figure 7 21 601 029 701 Rev A 10 8 9 5 4 1 7 5 3 2 11 6...

Страница 77: ...00 057 202 Gasket End Rec Tank Cover 2 6 000 057 203 Gasket Middle Rec Tank Cover 3 100 Gallon Universal Recovery Tank URT Cover Assembly Parts List Item Part Number Description Qty 7 000 057 205 Gask...

Страница 78: ...tion Qty 5 000 105 332 Plate Vacuum Relief Valve Mounting Coated 1 6 000 143 198 Screw 3 8 16UNC X 4 Lg Hex Head Full Thread 1 7 000 155 026 Spring Vacuum Relief Valve 1 8 000 125 111 Tube Vacuum Reli...

Страница 79: ...c Unit Serial Number d Description of Malfunction e Once it has been determined which parts are needed to correct the problem with 3 your machine make arrangements with your distributor to either perf...

Страница 80: ...How to Order Parts 8 2...

Страница 81: ...um safety relief valve and waste tank automatic shut off system Allowing foam to pass through blower VACUUM TANK Failure to properly maintain filtering devices in tank Failure to clean tank as recomme...

Страница 82: ...Warranty Information 9 2...

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