background image

 

 

OPERATION 

 

 

WARNING 

1 Make sure clutch is totally engaged before starting any winch operation; 

2 Stay clear and away from raised loads; 

3 Stay clear of cable while pulling do not try to guide cable;  

4 A min. of 5 wraps of cable around the drum barrel.

 

 

General information: 

The Winch’s standard equipments contain gear reducer

drum

hydraulic motor

solenoid valve

switch assembly

female connector and plumbing fittings. The winch 

obtains it

s pressure from the vehicle’s existing power steering pump or other hydraulic 

power. The winch is totally sealed, can be used underwater. 

For your reference there are several other ways to supply power for winch; the first 

way:  use  an 

individual  pump  for  engineering  use;  the  second  way:  The  winch’s 

pressure is from the vehicle’s exiting power steering pump as  Installation illustration:

 

 Use a suitable individual pump which has not oil valve; it supply pressure for both 

steering  box  and  winch. 

:  Use  a  combined  pump  which  integrate  an  oil  valve 

together,  the  oil  valve  supply  two  kinds  of  flow  for  difference  demand,  one  with 

constant flow is for steering use, the other with higher power is for engineering use.  

Caution:

  

Hydraulic system needs an relief valve to make sure the system is safe; If there is not 

relief valve in the system; it would be serious danger and the system can

’t operation. If 

your  winch  drived  by  an  existing  hydraulic  power  system,  the  relief  valve  is  also 

existing. 

 

Winch working demonstration:

 

1.  Disengage the clutch by turning the clutch to the 

“CLUTCH OUT” position.  

2.  Grab  the  cable  assembly  and  pull  the  cable  to  the  desired  length,  then  attach  to 

item being pulled.  

Содержание BST 45000 Lbs

Страница 1: ...Assembly Operating Instructions HYDRAULIC WINCHES BST H 12000 Lbs BST H 15000 Lbs BST H 18000 Lbs BST H 20000 Lbs BST HS 12000 Lbs BST HS 080 Lbs BST H 35000 Lbs BST 45000 Lbs...

Страница 2: ...OUBLE SHOOTING 12 WINCH ASSEMBLY DRAWING BST 13 WINCH PARTS LIST BST 14 WINCH ASSEMBLY DRAWING BST HS12000lb 16 WINCH PARTS LIST BST HS12000lb 17 WINCH ASSEMBLY DRAWING BST HS080 lb 18 WINCH PARTS LIS...

Страница 3: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...

Страница 4: ...full face shield if you are producing metal filings or wood chips Wear a dust mask or respirator when working around metal wood and chemical dusts and mists WARNING Maintain tools with care Keep tools...

Страница 5: ...ition before using winch WARNING Be certain winch is properly bolted to a structure or vehicle that can hold the winch load WARNING Do not use inappropriate attachments to extend the length of the win...

Страница 6: ...winch in gear UNPACKING When unpacking check to make sure all parts is included Refer to Assembly Drawings and Parts List both with like item numbers at the end of this manual INSTALLATION 1 Your win...

Страница 7: ...ounted by using the bracket and allen screws supplied Using the bracket as a guide mark the location of where the mounting holes are going to be drilled remove the plate and drill four 1 4 holes Mount...

Страница 8: ...on vehicle install o ring fittings supplied to valve Torque tight Do not over tighten any fittings Install o ring fittings on Winch Motor Torque tight Connect any hose port A on motor to port A on di...

Страница 9: ...7 Below is installation illustration with mounting channel 1 HWH12000 lb HWH15000 lb HWH18000 lb 2 HWHS12000 lb 3 HWHS080 lb...

Страница 10: ...ck fluid level Replace lost fluid to system System will need to be purged Start engine Power winch cable in 5 feet Shut engine off Check fluid level Add fluid until full Start engine Power winch cable...

Страница 11: ...econd way The winch s pressure is from the vehicle s exiting power steering pump as Installation illustration Use a suitable individual pump which has not oil valve it supply pressure for both steerin...

Страница 12: ...mbly supplied by your choice To reverse directions Wait until the motor stops before reversing directions 7 When the towing is complete remove the switch assembly From the female connector of the dire...

Страница 13: ...ne pull we recommend the use of the snatch block pulley block to double line the wire rope Fig 3 4 This reduces the load on the winch and the strain on the rope by up to 50 depending on the included a...

Страница 14: ...wire rope with the identical replacement part recommended by the manufacturer TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION Winch does not turn Electrical connections have not connected pro...

Страница 15: ...alve and motor Winch braking malfunction Winch working in wrong direction Brake slice worn or worn not Change winch working direction looking is to clockwise look at the motor end Simply readjusted th...

Страница 16: ...14 WINCH ASSEMBLY DRAWING BST H OU T IN...

Страница 17: ...in HWH12000 HWH15000lb HWH1800008 Used in HWH18000lb 11 HWH1200009 1 Transmission Shaft Used in HWH12000 HWN15000lb HWH1800009 Used in HWH18000lb 12 HWH1200300 1 Drum Assembly Used in HWH12000 HWN1500...

Страница 18: ...000lb 32 HWH 1200002 4 Lock Washer 12 Used in HWH12000 HWH15000 HWH180000lb 33 HWH 1200022 4 Screw M12 20 Used in HWH12000 HWH15000 HWH180000lb 34 HWH 1200900 1 Roller Fairlead Used in HWH12000 HWH150...

Страница 19: ...17 WINCH ASSEMBLY DRAWING BST HS 12000 4 5 6 1 7 8 9 10 9 11 12 13 14 15 18 19 21 22 23 20 24 25 26 29 30 22 23 31 34 35 36 35 37 38 39 40 41 42 43 44 31 32 32 33 49 48 47 45 46 25 2 3 17 27 28 16...

Страница 20: ...sion shaft 22 HS1200021 2 Bearing bush 23 HS1200022 2 Ring Seals 24 HS1200023 8 Screw M10 x 25 25 HS1200024 16 Lock Washer 10 26 HS1200025 1 Stand bar b 27 HS1200026 1 Stand bar a 28 HS1200027 2 Screw...

Страница 21: ...17 1 O ring seal 140 2 65 19 HS1000018 1 Motor bracket 20 HS1000019 2 Bearing bush 21 HS1000020 1 Coupling 22 HS1000021 1 Transmission shaft 23 HS1000022 1 Coupling 24 HS1000200 1 Drum Assembly 25 HS1...

Страница 22: ...ounting bolt pattern 254mm 114 3mm Dimensions L x W x H 519mm 235mm 246mm Line speed and motor current first layer Line pull Lbs 0 3000 6000 9000 12000 Kgs 0 1361 2722 4082 5443 Line speed m min 0 7 1...

Страница 23: ...nting bolt pattern 374 2mm 114 3mm Dimensions L x W x H 519mm 235mm 246mm Line speed and motor current first layer Line pull Lbs 0 4000 6000 8000 12000 Kg 0 1814 2722 3629 5443 Line speed m min 0 9 1...

Страница 24: ...Mounting bolt pattern 254mm 114 3mm Dimensions L x W x H 519mm 226mm 262mm Line speed and motor current first layer Line pull Lbs 0 5000 10000 12000 15000 Kgs 0 1361 2722 4536 5443 Line speed m min 0...

Страница 25: ...ng bolt pattern 254mm 114 3mm Dimensions L x W x H 541mm 390mm 320mm Line speed and motor current first layer Line pull Lbs 0 10000 12000 15000 18000 Kgs 0 4536 5443 6843 8165 Line speed m min 0 5 2 0...

Страница 26: ...138 kg Mounting bolt pattern 254mm 114 3mm Dimensions L x W x H 541mm 226mm 262mm Line speed and motor current first layer Line pull Lbs 0 4409 8818 1328 17637 Kg 0 2000 4000 6000 8000 Line speed m m...

Страница 27: ...Capacity 0 8 Liter Mounting Bolts 8 M20 Class 10 9 Gross Weight 320 kg Drum size Dia L 210mm 340 mm Mounting bolt pattern 522mm 180 280mm 8 22 Overall dimensions L W H 1077mm 640mm 420mm Line pull an...

Страница 28: ...Capacity 0 8 Liter Mounting Bolts 8 M24 Class 10 9 Gross Weight 370 kg Drum size Dia L 210mm 340 mm Mounting bolt pattern 522mm 180 280mm 8 22 Overall dimensions L W H 1077mm 640mm 420mm Line pull and...

Отзывы: