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is placed through the mounting channel and roller fairlead from inside the channel.  

This  will  allow  enough  clearance  for  the  winch  to  be  placed  in  the  channel  without 

obstruction.)  

3. 

Assemble the winch to the mounting channel  or vehicle bump base  by first pulling 

and  releasing  the  clutch  knob  to  the 

“CLUTCH OUT” position (free  spooling).  Pull 

out a few inches of cable from the drum and feed the wire loop through the opening 

in  the  front  of  the  mounting  channel  and  roller  fairlead.    Now,  using  the  remaining 

cap screws  and lock washer  secure the winch to the mounting channel. 

4. 

Please refer to installation illustration.  

 

Mounting The Directional Solenoid Valve Assembly: 

The  valve  should  be  mounted  away  from  any  areas  where  heat  may  be  considered 

too  extreme,  such  as  an  exhaust  manifold  or  turbo.  Be  sure  all  plumbing  and  wiring 

reaches from the area is selected without being stressed. It may be mounted by using 

the bracket and allen screws supplied. Using the bracket as a guide, mark the location 

of  where  the  mounting  holes  are  going  to  be  drilled,  remove  the  plate  and  drill  four 

1/4" holes. Mount Valve Assembly using nuts, bolts. 

If  your winch is U type,  the directional solenoid  valve is combined to hydraulic motor 

already. 

Note:  On  some  vehicles  grill  may  have  to  be  removed  to  install  plumbing  and  wiring 

for the winch. 

Electrical Connections:

 

If 

winch’s power supply is from the vehicle’s exiting power steering pump, the solenoid 

valve  system  is  designed  default  to  the  power  steering  box  so  power  steering  is 

always available even when the winch is in use. The power source to the solenoid is 

not  energized  until  the  three  or  four  pole  quick  connector  plug  is  plugged  in.  Each 

solenoid has two wires-either of which can be used as a ground or for electric power. 

The  grounds  are  connected  to  each  other  at  the  factory  .  Connect  all  wiring  to  the 

battery  as  shown  in  illustration.  Then  test  hand  control  unit,  solenoids  will  make  a 

slight “click” sound if connected properly. 

Plumbing Connections:

 

Содержание BST 45000 Lbs

Страница 1: ...Assembly Operating Instructions HYDRAULIC WINCHES BST H 12000 Lbs BST H 15000 Lbs BST H 18000 Lbs BST H 20000 Lbs BST HS 12000 Lbs BST HS 080 Lbs BST H 35000 Lbs BST 45000 Lbs...

Страница 2: ...OUBLE SHOOTING 12 WINCH ASSEMBLY DRAWING BST 13 WINCH PARTS LIST BST 14 WINCH ASSEMBLY DRAWING BST HS12000lb 16 WINCH PARTS LIST BST HS12000lb 17 WINCH ASSEMBLY DRAWING BST HS080 lb 18 WINCH PARTS LIS...

Страница 3: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...

Страница 4: ...full face shield if you are producing metal filings or wood chips Wear a dust mask or respirator when working around metal wood and chemical dusts and mists WARNING Maintain tools with care Keep tools...

Страница 5: ...ition before using winch WARNING Be certain winch is properly bolted to a structure or vehicle that can hold the winch load WARNING Do not use inappropriate attachments to extend the length of the win...

Страница 6: ...winch in gear UNPACKING When unpacking check to make sure all parts is included Refer to Assembly Drawings and Parts List both with like item numbers at the end of this manual INSTALLATION 1 Your win...

Страница 7: ...ounted by using the bracket and allen screws supplied Using the bracket as a guide mark the location of where the mounting holes are going to be drilled remove the plate and drill four 1 4 holes Mount...

Страница 8: ...on vehicle install o ring fittings supplied to valve Torque tight Do not over tighten any fittings Install o ring fittings on Winch Motor Torque tight Connect any hose port A on motor to port A on di...

Страница 9: ...7 Below is installation illustration with mounting channel 1 HWH12000 lb HWH15000 lb HWH18000 lb 2 HWHS12000 lb 3 HWHS080 lb...

Страница 10: ...ck fluid level Replace lost fluid to system System will need to be purged Start engine Power winch cable in 5 feet Shut engine off Check fluid level Add fluid until full Start engine Power winch cable...

Страница 11: ...econd way The winch s pressure is from the vehicle s exiting power steering pump as Installation illustration Use a suitable individual pump which has not oil valve it supply pressure for both steerin...

Страница 12: ...mbly supplied by your choice To reverse directions Wait until the motor stops before reversing directions 7 When the towing is complete remove the switch assembly From the female connector of the dire...

Страница 13: ...ne pull we recommend the use of the snatch block pulley block to double line the wire rope Fig 3 4 This reduces the load on the winch and the strain on the rope by up to 50 depending on the included a...

Страница 14: ...wire rope with the identical replacement part recommended by the manufacturer TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION Winch does not turn Electrical connections have not connected pro...

Страница 15: ...alve and motor Winch braking malfunction Winch working in wrong direction Brake slice worn or worn not Change winch working direction looking is to clockwise look at the motor end Simply readjusted th...

Страница 16: ...14 WINCH ASSEMBLY DRAWING BST H OU T IN...

Страница 17: ...in HWH12000 HWH15000lb HWH1800008 Used in HWH18000lb 11 HWH1200009 1 Transmission Shaft Used in HWH12000 HWN15000lb HWH1800009 Used in HWH18000lb 12 HWH1200300 1 Drum Assembly Used in HWH12000 HWN1500...

Страница 18: ...000lb 32 HWH 1200002 4 Lock Washer 12 Used in HWH12000 HWH15000 HWH180000lb 33 HWH 1200022 4 Screw M12 20 Used in HWH12000 HWH15000 HWH180000lb 34 HWH 1200900 1 Roller Fairlead Used in HWH12000 HWH150...

Страница 19: ...17 WINCH ASSEMBLY DRAWING BST HS 12000 4 5 6 1 7 8 9 10 9 11 12 13 14 15 18 19 21 22 23 20 24 25 26 29 30 22 23 31 34 35 36 35 37 38 39 40 41 42 43 44 31 32 32 33 49 48 47 45 46 25 2 3 17 27 28 16...

Страница 20: ...sion shaft 22 HS1200021 2 Bearing bush 23 HS1200022 2 Ring Seals 24 HS1200023 8 Screw M10 x 25 25 HS1200024 16 Lock Washer 10 26 HS1200025 1 Stand bar b 27 HS1200026 1 Stand bar a 28 HS1200027 2 Screw...

Страница 21: ...17 1 O ring seal 140 2 65 19 HS1000018 1 Motor bracket 20 HS1000019 2 Bearing bush 21 HS1000020 1 Coupling 22 HS1000021 1 Transmission shaft 23 HS1000022 1 Coupling 24 HS1000200 1 Drum Assembly 25 HS1...

Страница 22: ...ounting bolt pattern 254mm 114 3mm Dimensions L x W x H 519mm 235mm 246mm Line speed and motor current first layer Line pull Lbs 0 3000 6000 9000 12000 Kgs 0 1361 2722 4082 5443 Line speed m min 0 7 1...

Страница 23: ...nting bolt pattern 374 2mm 114 3mm Dimensions L x W x H 519mm 235mm 246mm Line speed and motor current first layer Line pull Lbs 0 4000 6000 8000 12000 Kg 0 1814 2722 3629 5443 Line speed m min 0 9 1...

Страница 24: ...Mounting bolt pattern 254mm 114 3mm Dimensions L x W x H 519mm 226mm 262mm Line speed and motor current first layer Line pull Lbs 0 5000 10000 12000 15000 Kgs 0 1361 2722 4536 5443 Line speed m min 0...

Страница 25: ...ng bolt pattern 254mm 114 3mm Dimensions L x W x H 541mm 390mm 320mm Line speed and motor current first layer Line pull Lbs 0 10000 12000 15000 18000 Kgs 0 4536 5443 6843 8165 Line speed m min 0 5 2 0...

Страница 26: ...138 kg Mounting bolt pattern 254mm 114 3mm Dimensions L x W x H 541mm 226mm 262mm Line speed and motor current first layer Line pull Lbs 0 4409 8818 1328 17637 Kg 0 2000 4000 6000 8000 Line speed m m...

Страница 27: ...Capacity 0 8 Liter Mounting Bolts 8 M20 Class 10 9 Gross Weight 320 kg Drum size Dia L 210mm 340 mm Mounting bolt pattern 522mm 180 280mm 8 22 Overall dimensions L W H 1077mm 640mm 420mm Line pull an...

Страница 28: ...Capacity 0 8 Liter Mounting Bolts 8 M24 Class 10 9 Gross Weight 370 kg Drum size Dia L 210mm 340 mm Mounting bolt pattern 522mm 180 280mm 8 22 Overall dimensions L W H 1077mm 640mm 420mm Line pull and...

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