HOWA MACHINERY H3EF Скачать руководство пользователя страница 48

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5. Troubleshooting

 

When there are any troubles with the operation  of  the  chuck,  the  following  causes  are  likely.  Please  check 
these before contacting us for service.   

 

Trouble 

Possible cause 

Recommended remedy 

Damaged parts on chuck. 
 

Disassemble and repair. 

Seizure of sliding contact part. 

Disassemble and repair with oilstone 
or replace. 

Chuck does not operate 

Rotating cylinder inoperative. 

Check  the  piping  line.  If  no  problem 
is  detected,  disassemble  and  clean 
the cylinder. 

Chips heavily accumulated inside. 
 

Disassemble and clean. 

Insufficient draw bar stroke. 

Loosened  joint  between  rotating 
cylinder and connecting rod. 

Remove  the  rotating  cylinder  and 
retighten. 

Insufficient top jaws stroke. 

Adjust  so  that  top  jaws  come  near 
the  center  of  the  stroke  when  they 
grip the work piece. 

Insufficient pressure. 
 

Increase pressure to the set level. 

Top  jaws  do  not  match  the  work 
piece diameter. 

Correct  top  jaws  forming  in  right 
way. 

Excessive cutting force. 

Calculate the cutting force to see if it 
matches the specification of chuck. 

Insufficient  lubrication  at  draw  bar 
and sliding parts. 

Supply  grease  from  grease  nipples 
and  open/close  the  top  jaws  a  few 
times while no work piece is gripped.   

Work piece slips. 

Excessive speed of revolutions 

Reduce  the  speed  till  the  necessary 
gripping force is assured. 

Chuck runs out. 

Check  peripheral  and  end  face 
run-out and retighten bolts. 

Stopper end face runs out. 
 

Correct  the  run-out  stopper  end 
face. 

Dust  has  entered  the  draw  bar  or 
installation end surface of top jaws. 

Remove  top  jaws,  clean  installation 
end thoroughly to remove dust. 

Jaws  fastening  bolts  are  not 
tightened securely. 

Fasten  bolts  sufficiently  (but  not  too 
much).   

Jaws are not formed properly. 

Confirm  if  the  forming  plug  or  the 
forming  ring  is  in  parallel  with 
chuck's  end  face  and  if  the  forming 
plug  or  the  forming  ring  is  not 
deformed  by  gripping  force.  Also 
check  forming  pressure  and  jaws 
surface roughness.   

Jaws  are  deformed  or  jaws 
fastening  bolts  are  extended  due 
to excessive jaws height. 

Lower the height of jaws as much as 
possible.  Excessive  jaw  height  may 
reduce the service life of the chuck. 

Deformation  is  caused  at  specific 
portion  of  jaws  because  jaws  hold 
a very heavy work piece only. 
 

Try to  grip  the  work  piece  at  around 
the  centerline  to  avoid  eccentric 
distribution  of  load  to  any  specific 
jaws.   

Poor accuracy. 

Work  piece  is  deformed  due  to 
excessive gripping force. 
 

Reduce  the  gripping  force  to  a 
reasonable amount to assure proper 
machining. 

Содержание H3EF

Страница 1: ...F H3EF H3EF INSTRUCTION MANUAL HOWA MACHINERY LTD IMPORTANT Be sure to read and understand this instruction manual thoroughly before operating this product Please save this manual When ownership of th...

Страница 2: ...5 2 5 5 2 5 1 5 2 5 2 5 2 5 3 6 2 5 4 7 2 5 5 8 8 3 1 8 3 2 9 3 3 10 3 4 12 3 5 12 3 5 1 12 3 5 2 13 3 6 13 3 6 1 13 3 6 2 14 3 6 3 14 3 6 4 15 16 4 1 16 4 2 17 4 2 1 17 4 2 2 17 4 3 18 4 4 19 20 21...

Страница 3: ...1 H3EF 3 CE CE CE CE 452 8601 1900 1 TEL 052 408 1254 FAX 052 409 3766 6 1MPa 10 197kgf cm2 1kN 101 97kgf 1N m 0 10197kgf m...

Страница 4: ...2 M6 M8 M10 M12 M16 N m 12 1 29 4 57 9 101 161...

Страница 5: ...3 8 1 4 1 EP...

Страница 6: ...4 1 1 1 1 1 1 1 1 3 H3EF H3EF H3EF H3EF JIS 8 1 2 1 2 1 2 1 2 3 T 2 1 2 1 2 1 2 1 kg 1...

Страница 7: ...5 2 2 2 2 2 2 2 2 6 5 2 3 2 3 2 3 2 3 H3EF A 2 4 2 4 2 4 2 4 2 5 2 5 2 5 2 5 2 5 1 2 5 1 2 5 1 2 5 1 2 5 2 2 5 2 2 5 2 2 5 2 C 0 040 0 050 3 2...

Страница 8: ...6 2 5 3 2 5 3 2 5 3 2 5 3 8 6 1 1 mm 40 47 5 M16 2 20 2 5 H9 12 16 M2 31 37 M3 46 54 4 Re Re Re Re Re 1 Re 1 5...

Страница 9: ...7 2 2 6 8 T I R mm 0 020 T I R mm 0 020 3 3 M12 M16 N m 101 161 6 5mm 2 5 4 2 5 4 2 5 4 2 5 4 6...

Страница 10: ...8 2 5 5 2 5 5 2 5 5 2 5 5 JIS B0905 1992 4mm s 4 JIS B0905 1992 ISO1940 1 1986 ISO8821 1989 4 6 8 g 2 3 3 1 3 1 3 1 3 1 J2 7...

Страница 11: ...9 3 3 3 3 5 5 5 6 8 M10 M12 L1 mm 20 24 mm 15 19 mm 10 11 N m 57 9 101 5 8 9 10...

Страница 12: ...10 3 3 3 3 3 3 3 3 1 4 1 4 12 11...

Страница 13: ...11 14 7 6 6 8 S1 0 2 0 mm 58 80 S4 mm 22 32 S6 M8 M8 13 4 7 6 8 S1 0 2 0 mm 58 80 S2 mm 49 64 S3 mm 35 45 S4 mm 22 32 S5 mm 10 18 14 6 M8 M8 12 d 13 6 0 5MPa d d H7 1 6a...

Страница 14: ...12 3 4 3 4 3 4 3 4 3 5 3 5 3 5 3 5 VDI No 3106 VDI No 3106 VDI No 3106 3 5 1 3 5 1 3 5 1 3 5 1 6 3 6 3 6 3 6 3...

Страница 15: ...13 3 5 2 3 5 2 3 5 2 3 5 2 6 3 6 3 6 3 6 3 6 ANSI B11 6 ANSI 3 6 1 3 6 1 3 6 1 3 6 1 ANSI B11 6 ANSI B11 6 ANSI B11 6 ANSI B11 6 1984 1984 1984 1984 15 6 3 1 20...

Страница 16: ...B11 6 ANSI B11 6 ANSI B11 6 ANSI B11 6 1984 1984 1984 1984 1 4 1 4 1 4 1 4 mm mm mm mm 3 6 3 3 6 3 3 6 3 3 6 3 ANSI B11 6 ANSI B11 6 ANSI B11 6 ANSI B11 6 1984 section 4 3 2 1984 section 4 3 2 1984 se...

Страница 17: ...11 6 ANSI B11 6 ANSI B11 6 ANSI B11 6 1984 1984 1984 1984 ANSI B11 6 ANSI B11 6 ANSI B11 6 ANSI B11 6 1984 1984 1984 1984 ANSI B11 6 ANSI B11 6 ANSI B11 6 ANSI B11 6 1984 1984 1984 1984 3 6 4 3 6 4 3...

Страница 18: ...16 4 1 4 1 4 1 4 1 EP 8 1 4 1 EP 100 0004 1 5 1 23F TEL 0120 77 6278 FAX 03 3287 1203 17...

Страница 19: ...17 4 2 4 2 4 2 4 2 1000 4 2 1 4 2 1 4 2 1 4 2 1 M4 90 M4 90 4 2 2 4 2 2 4 2 2 4 2 2 18...

Страница 20: ...18 4 4 4 4 4 4 4 4 ANSI B11 6 1984 section 7 1 9...

Страница 21: ...19 4 5 4 5 4 5 4 5 No No 1 1 15 3 2 1 16 1 3 1 17 3 4 1 18 3 5 1 19 3 6 1 20 1 7 1 21 1 8 1 22 1 9 1 23 1 10 3 24 1 11 3 25 1 12 3 26 1 13 3 6 1 14 3...

Страница 22: ...20...

Страница 23: ...21 6 1 6 1 6 1 6 1 EF 6 8 mm 5 2 5 2 mm 12 12 mm 100 130 1 mm 25 25 r min 7000 6000 kN 18 25 kN 62 86 kg m2 2 0 054 0 15 kg 16 30 115 115 HH64C MPa 2 0 2 8 4 GD2 3...

Страница 24: ...M12 M16 H 18 22 J M16 2 M20 2 5 J1 32 40 J2 22 27 J6 32 42 J8 15 18 K1 23 28 K2 30 36 K3 16 18 K4 4 4 K5 2 5 3 2 K6 P9 P12 Max 47 5 55 L Min 35 5 43 M1 h9 14 8 19 8 M2 H7 35 50 Max 17 17 M3 Min 5 5 M4...

Страница 25: ...23 6 3 6 3 6 3 6 3 6 4 6 4 6 4 6 4 6 8 J1 32 40 J2 22 27 J3 47 60 J4 12 16 J6 32 42 J8 0 15 15 18 J10 17 5 20 J11 11 13 5 J12 M10 M12 J13 17 22 J16 30 35 J19 k7 118 150 J20 5 5 H3EF6 H3EF8...

Страница 26: ...24 6 5 6 5 6 5 6 5 6 8 M12 L 95 16 L 105 3 B 3 B 8 B 10 B 4 B 10 B 14 1 M10 1...

Страница 27: ......

Страница 28: ...ing Top Jaws 9 3 3 Forming Top Jaws 10 3 4 Installing Stopper 12 3 5 Setting Working Conditions 12 3 5 1Permissible Cylinder Force 12 3 5 2Work Deformation 13 3 6 Precautions for Operation 13 3 6 1Bef...

Страница 29: ...0197kgf m Safety Information This manual contains warning messages for safe operation that are indicated by Safety Alert Symbols Carefully read and fully understand these messages The danger levels of...

Страница 30: ...f your body inside the spindle cover while the spindle is rotating Otherwise you may be caught in the rotating elements Route solenoid valves so that the chuck keeps clamping the work piece even if th...

Страница 31: ...chuck periodically Failure to lubricate the chuck may remarkably shorten the lifetime of the chuck For all the chuck parts including consumables place an order with Howa Machinery Ltd Howa shall not b...

Страница 32: ...drawn backward the draw bars pass through the top jaws with a wedging operation The work piece is pulled toward the chuck edge and gripped This chuck cannot grip the inside diameter of the work piece...

Страница 33: ...cording to the chuck plunger draw sleeve stroke adjust the draw screw so that the draw sleeve contacts the back plate of the chuck 2 5 Installing Procedure 2 5 1 Before Installation After taking the c...

Страница 34: ...t the Hex key spanner equipped from the front side of the chuck and check to see whether the draw screw can be turned 5 Hoist the chuck with the chain block and screw in the draw screw into the connec...

Страница 35: ...n Operational resistance develops when there is some abnormality in the installation procedure If the chuck is used without removal of the resistance parts seizure or abnormal wear may occur causing m...

Страница 36: ...o the top jaw height If the distance H from the chuck front end face to the gripping position is greater than the height X of the standard soft top jaws dimension X in the following figure or in the t...

Страница 37: ...m 57 9 101 Fig 10 Use exact torque for fastening bolts If less torque is used than specified in Table 5 above the bolts may loosen in the top jaws and or the work piece could come off If the torque is...

Страница 38: ...iameter of the work piece with the jaws one fourth of the inside stroke remains The cylinder pressure when the top jaws are formed should be the same as when the work piece is actually being cut See F...

Страница 39: ...ure is inappropriate forming plug may rise up causing inferior accuracy Press the forming plug against the front face of the chuck and then grip it preventing the inclination of plug In this condition...

Страница 40: ...of maximum force is not recommended To maintain long term gripping precision one must keep sufficient work holding force in relation to the cutting force and with adjustment for sufficient but not ex...

Страница 41: ...f an overall safety consideration and when considered alone constitute only minimum standards What follows is a partial enumeration of universal precautions which should be taken in the normal course...

Страница 42: ...ol fragments will fly out causing severe injury or death to the operator and or bystanders When gripping the work piece with the chuck be careful not to get any part of your body caught between the to...

Страница 43: ...nal injury may result if the operator mistakenly comes into contact with a spinning chuck whose top jaws or gripped work piece have irregular contours which are not readily visible while rotating A do...

Страница 44: ...ditions the work piece will come off and may cause severe injury or death to the operator and or bystanders Lubrication with non specified lubricants may also permit extraordinary corrosion and or wea...

Страница 45: ...mounting screw and then turn the draw bar 90 to CCW direction using hexagonal wrench In this condition the draw bar can be pulled out from the draw sleeve and chuck body 9 Remove the guide bar 10 Remo...

Страница 46: ...orce upon a work piece assuming that the hydraulic or pneumatic operating pressures do not change However the ability of the chuck to hold a work piece will deteriorate with wear and tear on the surfa...

Страница 47: ...raw sleeve 1 18 Key 3 5 O ring 1 19 Hex socket head screw 3 6 Back plate 1 20 O ring 1 7 Round nut 1 21 Guide bar 1 8 Spring 1 22 Set screw 1 9 Steel ball 1 23 Draw stud 1 10 Top jaw Soft jaw 3 24 Set...

Страница 48: ...the top jaws a few times while no work piece is gripped Work piece slips Excessive speed of revolutions Reduce the speed till the necessary gripping force is assured Chuck runs out Check peripheral an...

Страница 49: ...6000 Max input force kN 18 25 Clamping force at Max input force Total jaw force kN 62 86 Moment of inertia J Note1 kg m 2 Note2 0 054 0 15 Weight with standard soft jaws kg 16 30 Matching cylinder Se...

Страница 50: ...130 170 G M12 M16 H 18 22 J M16 2 M20 2 5 J1 32 40 J2 22 27 J6 32 42 J8 15 18 K1 23 28 K2 30 36 K3 16 18 K4 4 4 K5 2 5 3 2 K6 P9 P12 Max 47 5 55 L Min 35 5 43 M1 h9 14 8 19 8 M2 H7 35 50 Max 17 17 M3...

Страница 51: ...lines indicating the claming force when the input force is lower than that of maximum Refer these diagrams in case that the lower input force is necessary in relation to the character of a work piece...

Страница 52: ...products returned intact to the factory transportation charges prepaid which seller upon inspection shall determine to be defective in material and or workmanship The foregoing shall constitute the so...

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