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3.4 Installing Stopper   

The draw down chuck cannot grip stably if the work piece is not positioned in the chuck's axial 
turning direction. To position the work piece here, the work piece must be pressed against the 
chuck's  work  face,  but  in  some  cases,  depending  on  the  work  piece  configuration,  a  stopper 
has  to  be  equipped  on  the  front  face  of  the  chuck.  When  designing  a  stopper,  obtain  Howa 
approval of the stopper drawings. Accidents which occur using a stopper not approved by Howa 
at the engineering design stage will not be Howa's responsibility. 
 
 
 
 
 

3.5 Setting Working Conditions   

The chuck using conditions includes not only cutting force but also many factors such as cutting 
force, work gripping length, work protruding length, friction coefficient, and rotational speed. In 
order  to  determine  the  ideal  working  conditions,  all  of  these  factors  must  be  given  due 
consideration, with considerable time necessary to perform the calculations. 
The  "VDI  Standard  No  3  106"  put  out  by  the  German  Technicians  Association  is  a  good 
reference in this regard. For your copy, write:   

Beuth Verlag GmbH Postfach 1 145   
NOTE: 1000 Berlin 30 West Germany   

NOTE 

:

 Howa is happy to send you a copy of the English version of the above standard upon 

request. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

3.5.1 Permissible Cylinder Force 

The permissible cylinder force indicated in the specification table or catalogue is the maximum 
cylinder  force  at  which  the  chuck  will  not  suffer  damage,  presuming  those  standard  soft  jaws 
are used. This maximum force may be used as required, of course, but ordinarily long-term use 
under  conditions  of  maximum  force  is  not  recommended.  To  maintain  long-term  gripping 
precision, one must keep sufficient work-holding force in relation to the cutting force, and with 
adjustment for sufficient but not excessive gripping force the most effective performance will be 
achieved. 
 
 
 

The gripping force during rotation  can  be  determined  from  the  chart  in 
subsection  6.3  "Gripping  Force".  The  values  shown  in  this  chart  are 
obtained under the following conditions. 

  Standard soft top jaws are installed. 

  The gripping force-measuring instrument is held at the middle of the 

full jaw stroke. 

  Gripped with maximum cylinder force. 

The  allowable  maximum  rotational  speed  is  arbitrarily  determined  by 
Howa  in  consideration  of  the  chuck  performance  and  the  strength  of 
each part.   
Hence,  this  speed  is  not  suitable  to  assure  safety  in  every  situation, 
because  it  is  greatly  influenced  by  top  jaw  configuration,  weight, 
dimensions  and  shape,  cutting  force,  gripping  force  and  the 
maintenance conditions. All such influencing factors fall within the realm 
of user responsibility.   
Excessively  high  rotational  speeds  for  a  given  set  of  conditions  may 
cause the work piece to fly off and may, in turn, cause serious injury or 
death to the operator or bystanders.

 

The  use  of  excessive  input  force  will  lead  to  breakage  of  chuck 
parts or bolts and sudden loss or gripping force.   

If such a mishap takes place while the chuck is rotating, the work piece 
may fly oft, causing severe injury or death to the operator or bystanders.

 

If  the  work  piece  is  not  positioned  in  the  chuck's  axial  turning 
direction, a stable grip will not be achieved.   

If cutting is carried out in this state, the work piece may fly off and may 
cause severe personal injury or death to the operator or bystanders.

 

WARNING

 

WARNING

 

WARNING

 

Содержание H3EF

Страница 1: ...F H3EF H3EF INSTRUCTION MANUAL HOWA MACHINERY LTD IMPORTANT Be sure to read and understand this instruction manual thoroughly before operating this product Please save this manual When ownership of th...

Страница 2: ...5 2 5 5 2 5 1 5 2 5 2 5 2 5 3 6 2 5 4 7 2 5 5 8 8 3 1 8 3 2 9 3 3 10 3 4 12 3 5 12 3 5 1 12 3 5 2 13 3 6 13 3 6 1 13 3 6 2 14 3 6 3 14 3 6 4 15 16 4 1 16 4 2 17 4 2 1 17 4 2 2 17 4 3 18 4 4 19 20 21...

Страница 3: ...1 H3EF 3 CE CE CE CE 452 8601 1900 1 TEL 052 408 1254 FAX 052 409 3766 6 1MPa 10 197kgf cm2 1kN 101 97kgf 1N m 0 10197kgf m...

Страница 4: ...2 M6 M8 M10 M12 M16 N m 12 1 29 4 57 9 101 161...

Страница 5: ...3 8 1 4 1 EP...

Страница 6: ...4 1 1 1 1 1 1 1 1 3 H3EF H3EF H3EF H3EF JIS 8 1 2 1 2 1 2 1 2 3 T 2 1 2 1 2 1 2 1 kg 1...

Страница 7: ...5 2 2 2 2 2 2 2 2 6 5 2 3 2 3 2 3 2 3 H3EF A 2 4 2 4 2 4 2 4 2 5 2 5 2 5 2 5 2 5 1 2 5 1 2 5 1 2 5 1 2 5 2 2 5 2 2 5 2 2 5 2 C 0 040 0 050 3 2...

Страница 8: ...6 2 5 3 2 5 3 2 5 3 2 5 3 8 6 1 1 mm 40 47 5 M16 2 20 2 5 H9 12 16 M2 31 37 M3 46 54 4 Re Re Re Re Re 1 Re 1 5...

Страница 9: ...7 2 2 6 8 T I R mm 0 020 T I R mm 0 020 3 3 M12 M16 N m 101 161 6 5mm 2 5 4 2 5 4 2 5 4 2 5 4 6...

Страница 10: ...8 2 5 5 2 5 5 2 5 5 2 5 5 JIS B0905 1992 4mm s 4 JIS B0905 1992 ISO1940 1 1986 ISO8821 1989 4 6 8 g 2 3 3 1 3 1 3 1 3 1 J2 7...

Страница 11: ...9 3 3 3 3 5 5 5 6 8 M10 M12 L1 mm 20 24 mm 15 19 mm 10 11 N m 57 9 101 5 8 9 10...

Страница 12: ...10 3 3 3 3 3 3 3 3 1 4 1 4 12 11...

Страница 13: ...11 14 7 6 6 8 S1 0 2 0 mm 58 80 S4 mm 22 32 S6 M8 M8 13 4 7 6 8 S1 0 2 0 mm 58 80 S2 mm 49 64 S3 mm 35 45 S4 mm 22 32 S5 mm 10 18 14 6 M8 M8 12 d 13 6 0 5MPa d d H7 1 6a...

Страница 14: ...12 3 4 3 4 3 4 3 4 3 5 3 5 3 5 3 5 VDI No 3106 VDI No 3106 VDI No 3106 3 5 1 3 5 1 3 5 1 3 5 1 6 3 6 3 6 3 6 3...

Страница 15: ...13 3 5 2 3 5 2 3 5 2 3 5 2 6 3 6 3 6 3 6 3 6 ANSI B11 6 ANSI 3 6 1 3 6 1 3 6 1 3 6 1 ANSI B11 6 ANSI B11 6 ANSI B11 6 ANSI B11 6 1984 1984 1984 1984 15 6 3 1 20...

Страница 16: ...B11 6 ANSI B11 6 ANSI B11 6 ANSI B11 6 1984 1984 1984 1984 1 4 1 4 1 4 1 4 mm mm mm mm 3 6 3 3 6 3 3 6 3 3 6 3 ANSI B11 6 ANSI B11 6 ANSI B11 6 ANSI B11 6 1984 section 4 3 2 1984 section 4 3 2 1984 se...

Страница 17: ...11 6 ANSI B11 6 ANSI B11 6 ANSI B11 6 1984 1984 1984 1984 ANSI B11 6 ANSI B11 6 ANSI B11 6 ANSI B11 6 1984 1984 1984 1984 ANSI B11 6 ANSI B11 6 ANSI B11 6 ANSI B11 6 1984 1984 1984 1984 3 6 4 3 6 4 3...

Страница 18: ...16 4 1 4 1 4 1 4 1 EP 8 1 4 1 EP 100 0004 1 5 1 23F TEL 0120 77 6278 FAX 03 3287 1203 17...

Страница 19: ...17 4 2 4 2 4 2 4 2 1000 4 2 1 4 2 1 4 2 1 4 2 1 M4 90 M4 90 4 2 2 4 2 2 4 2 2 4 2 2 18...

Страница 20: ...18 4 4 4 4 4 4 4 4 ANSI B11 6 1984 section 7 1 9...

Страница 21: ...19 4 5 4 5 4 5 4 5 No No 1 1 15 3 2 1 16 1 3 1 17 3 4 1 18 3 5 1 19 3 6 1 20 1 7 1 21 1 8 1 22 1 9 1 23 1 10 3 24 1 11 3 25 1 12 3 26 1 13 3 6 1 14 3...

Страница 22: ...20...

Страница 23: ...21 6 1 6 1 6 1 6 1 EF 6 8 mm 5 2 5 2 mm 12 12 mm 100 130 1 mm 25 25 r min 7000 6000 kN 18 25 kN 62 86 kg m2 2 0 054 0 15 kg 16 30 115 115 HH64C MPa 2 0 2 8 4 GD2 3...

Страница 24: ...M12 M16 H 18 22 J M16 2 M20 2 5 J1 32 40 J2 22 27 J6 32 42 J8 15 18 K1 23 28 K2 30 36 K3 16 18 K4 4 4 K5 2 5 3 2 K6 P9 P12 Max 47 5 55 L Min 35 5 43 M1 h9 14 8 19 8 M2 H7 35 50 Max 17 17 M3 Min 5 5 M4...

Страница 25: ...23 6 3 6 3 6 3 6 3 6 4 6 4 6 4 6 4 6 8 J1 32 40 J2 22 27 J3 47 60 J4 12 16 J6 32 42 J8 0 15 15 18 J10 17 5 20 J11 11 13 5 J12 M10 M12 J13 17 22 J16 30 35 J19 k7 118 150 J20 5 5 H3EF6 H3EF8...

Страница 26: ...24 6 5 6 5 6 5 6 5 6 8 M12 L 95 16 L 105 3 B 3 B 8 B 10 B 4 B 10 B 14 1 M10 1...

Страница 27: ......

Страница 28: ...ing Top Jaws 9 3 3 Forming Top Jaws 10 3 4 Installing Stopper 12 3 5 Setting Working Conditions 12 3 5 1Permissible Cylinder Force 12 3 5 2Work Deformation 13 3 6 Precautions for Operation 13 3 6 1Bef...

Страница 29: ...0197kgf m Safety Information This manual contains warning messages for safe operation that are indicated by Safety Alert Symbols Carefully read and fully understand these messages The danger levels of...

Страница 30: ...f your body inside the spindle cover while the spindle is rotating Otherwise you may be caught in the rotating elements Route solenoid valves so that the chuck keeps clamping the work piece even if th...

Страница 31: ...chuck periodically Failure to lubricate the chuck may remarkably shorten the lifetime of the chuck For all the chuck parts including consumables place an order with Howa Machinery Ltd Howa shall not b...

Страница 32: ...drawn backward the draw bars pass through the top jaws with a wedging operation The work piece is pulled toward the chuck edge and gripped This chuck cannot grip the inside diameter of the work piece...

Страница 33: ...cording to the chuck plunger draw sleeve stroke adjust the draw screw so that the draw sleeve contacts the back plate of the chuck 2 5 Installing Procedure 2 5 1 Before Installation After taking the c...

Страница 34: ...t the Hex key spanner equipped from the front side of the chuck and check to see whether the draw screw can be turned 5 Hoist the chuck with the chain block and screw in the draw screw into the connec...

Страница 35: ...n Operational resistance develops when there is some abnormality in the installation procedure If the chuck is used without removal of the resistance parts seizure or abnormal wear may occur causing m...

Страница 36: ...o the top jaw height If the distance H from the chuck front end face to the gripping position is greater than the height X of the standard soft top jaws dimension X in the following figure or in the t...

Страница 37: ...m 57 9 101 Fig 10 Use exact torque for fastening bolts If less torque is used than specified in Table 5 above the bolts may loosen in the top jaws and or the work piece could come off If the torque is...

Страница 38: ...iameter of the work piece with the jaws one fourth of the inside stroke remains The cylinder pressure when the top jaws are formed should be the same as when the work piece is actually being cut See F...

Страница 39: ...ure is inappropriate forming plug may rise up causing inferior accuracy Press the forming plug against the front face of the chuck and then grip it preventing the inclination of plug In this condition...

Страница 40: ...of maximum force is not recommended To maintain long term gripping precision one must keep sufficient work holding force in relation to the cutting force and with adjustment for sufficient but not ex...

Страница 41: ...f an overall safety consideration and when considered alone constitute only minimum standards What follows is a partial enumeration of universal precautions which should be taken in the normal course...

Страница 42: ...ol fragments will fly out causing severe injury or death to the operator and or bystanders When gripping the work piece with the chuck be careful not to get any part of your body caught between the to...

Страница 43: ...nal injury may result if the operator mistakenly comes into contact with a spinning chuck whose top jaws or gripped work piece have irregular contours which are not readily visible while rotating A do...

Страница 44: ...ditions the work piece will come off and may cause severe injury or death to the operator and or bystanders Lubrication with non specified lubricants may also permit extraordinary corrosion and or wea...

Страница 45: ...mounting screw and then turn the draw bar 90 to CCW direction using hexagonal wrench In this condition the draw bar can be pulled out from the draw sleeve and chuck body 9 Remove the guide bar 10 Remo...

Страница 46: ...orce upon a work piece assuming that the hydraulic or pneumatic operating pressures do not change However the ability of the chuck to hold a work piece will deteriorate with wear and tear on the surfa...

Страница 47: ...raw sleeve 1 18 Key 3 5 O ring 1 19 Hex socket head screw 3 6 Back plate 1 20 O ring 1 7 Round nut 1 21 Guide bar 1 8 Spring 1 22 Set screw 1 9 Steel ball 1 23 Draw stud 1 10 Top jaw Soft jaw 3 24 Set...

Страница 48: ...the top jaws a few times while no work piece is gripped Work piece slips Excessive speed of revolutions Reduce the speed till the necessary gripping force is assured Chuck runs out Check peripheral an...

Страница 49: ...6000 Max input force kN 18 25 Clamping force at Max input force Total jaw force kN 62 86 Moment of inertia J Note1 kg m 2 Note2 0 054 0 15 Weight with standard soft jaws kg 16 30 Matching cylinder Se...

Страница 50: ...130 170 G M12 M16 H 18 22 J M16 2 M20 2 5 J1 32 40 J2 22 27 J6 32 42 J8 15 18 K1 23 28 K2 30 36 K3 16 18 K4 4 4 K5 2 5 3 2 K6 P9 P12 Max 47 5 55 L Min 35 5 43 M1 h9 14 8 19 8 M2 H7 35 50 Max 17 17 M3...

Страница 51: ...lines indicating the claming force when the input force is lower than that of maximum Refer these diagrams in case that the lower input force is necessary in relation to the character of a work piece...

Страница 52: ...products returned intact to the factory transportation charges prepaid which seller upon inspection shall determine to be defective in material and or workmanship The foregoing shall constitute the so...

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