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Commissioning / Decommissioning

Changeover from natural gas H to natural gas L

The changeover to a low calorie natural gas is simple. 
Only a check or correction of the CO

2

(O

2

)

 

value at 

max. and min. output must be carried out (see chap-
ter 4.3.7).

Changeover from natural gas H  
to propane liquid gas

Compliance with the special local pro-
visions  (VKF/DVGW/ÖVGW)  for  ope-
rat ing a boiler on liquid gas is impera-
tive in each case.

The propane liquid gas conversion kit comprises:
-  1  yellow  sticker  “Changed  too  the  set  gas  type: 

Liquid gas“ for the boiler rating plate 

-  1 gas pressure deflector „Liquid gas“

A)  With an already connected boiler:
 

-  Close the gas shut-off valve

 

-  Place the system deflector in the operating panel 

to “0“

B)  Take off the boiler hood.
C)  Remove the gas pressure deflector „Natural gas“ 

and install the new gas pressure deflector „Liquid 
gas“. Wire up the gas pressure deflector (AMP 
connector at position 1 and 3).

D)  Affix the yellow sticker „change to the set gas type: 

Liquid gas“ to the boiler rating plate.

E)  with boiler already connected:
 

-  open the gas valve

 

-  place the system deflector to „I“

F)  Set  the  CO

2

(O

2

)-content  according  to.  4.3.7  at 

rated and minimum output to CO

2

 = 9,9 - 10,2 (O

= 5,9 - 5,5) Vol.-% (dry).

Handing over to the user

4.4 

Instruction the user

4.4.1 

Obtain from the user a written confirmation that 
-  he has received adequate instruction in the correct 

operating and maintenance of the system,

-  he has received and read the operating and main-

tenance  instructions,  plus  additional  documents 
concerning the burner, heating controller etc.,

-  and  is  consequently  sufficiently  familiar  with  the 

system.

A  pre-printed  form  (in  duplicate)  for  this  confirma-
tion is to be found on last page of these installation 
instructions.

Also available on request for flow with the boiler are 
copies of the official description for submission to the 
supervisory authorities or for obtaining a permit from 
the local technical inspectorate.

The  operating  instructions  and  technical  in-
formation  are  always  to  be  kept  in  the  boiler 
installation room.

Checking the water level

4.4.2 

The customer should be informed of the values be-
tween  which  the  movable  pointer  on  the  pressure 
gauge may alternate. Refilling and bleeding the air 
from the system are to be demonstrated.

Maintenance

4.4.3 

On  hand-over  the  customer  is  to  be  informed  that 
checking and cleaning of the gas firing is to be car-
ried out at regular intervals - normally at least once 
per year - by the licensed installer or the responsible 
after-sales organisation. The conclusion of a main-
tenance agreement is also important for economical 
operation  in  the  sense  of  the  energy-saving  laws 
and by a permanently correct burner setting avoids 
complaints with the statutory inspection of flue gas 
loss and pollutant emissions.

Decommissioning

5. 

The following steps are to be taken if the compact 
heating controller is to be placed out of operation 
for several weeks:

Clean the boiler heating surfaces and have your boiler 
servicing  agent  apply  a  conservation  agent.  Your 
chimney-sweep technician will eagerly consult you.

Where  there  is  a  frost  hazard,  drain  your  system 
in accordance with the instructions of your heating 
installer or add frost according to the instructions of 
the heating installer.

Содержание TopGas 30

Страница 1: ...g boiler TopGas 30 35 45 50 60 for natural and liquid gas Wall mounted gas boilers TopGas 30 35 45 50 60 according to DIN 4702 DIN EN 483 and DIN EN 677 are suitable and approved as heat producers for...

Страница 2: ...ydraulic connection 15 3 4 1 Protection planning guidelines for the hydraulic connection 15 3 4 2 Boil dry safeguard 15 3 4 3 Gravity brake 15 3 4 4 Minimum flow rate 15 3 4 5 To be provided by custom...

Страница 3: ...ng 23 4 3 7 Setting the gas flow rate CO2 O2 and measurement of NOx CO content in the flue gas flue gas measurement 23 4 3 8 Changing to a different kind of gas 24 4 4 Handing over to the user 25 4 4...

Страница 4: ...r instructions are enclosed with the individually packed components Adjustment Accessories Further information sources Hoval catalogue Standards regulations Safety instructions 1 4 When working on the...

Страница 5: ...on and scale formation in hot water heating systems Firing regulation for the Federal regions DVGW TRGI 86 96 Technical regulations of gas supply enterprises VDE 0100 for electrical installations and...

Страница 6: ...R 3 4 R 3 4 R 3 4 R 3 4 Air flue gas mm C80 125 C80 125 C80 125 C80 125 C80 125 Gas flow pressure min max Natural gas E LL mbar 18 50 18 50 18 50 18 50 18 50 Liquid gas mbar 42 57 42 57 42 57 42 57 4...

Страница 7: ...on the utilised flue gas pipeline system In the front 500 mm 1 Gas connection R 2 Heating flow Rp 1 3 Heating return Rp 1 4 Condensate drain 32 5 LAS flue gas supply air connection DN 80 125 View fro...

Страница 8: ...llective electrode for ignition and flame guide Ionisation Main gas valve ev LPG valve heating room ventilation accessable Water side resistance mbar Flow rate m3 h 0 50 100 150 200 250 300 350 400 45...

Страница 9: ...display option Function Mode indication Parameter Indication Value indication Meaning Description Standby Mode Normal position Start position current flow temperature no indication 0 Standby no heat...

Страница 10: ...Mode indication Parameter Indication Value indication Meaning Description Informations Mode It is possible to read monetary values from here Point is blinking 0 e g 45 Current flow temperature Heatin...

Страница 11: ...sends a reference value to the firing device this value is limited by the value set using parameter 18 Parameter 19 2BI Minimum outside temperature 19 2BI Minimum outside temperature This parameter d...

Страница 12: ...s valve or a combustion chamber ventilator is installed Parameter 62 2GG DHW charging switch pump This parameter is used to indicate whether a separate pump is present for DHW charging or there is sim...

Страница 13: ...pipeline system Diaphragm expansion tank 3 1 1 Depending on the hydraulic situation of the system an adequately dimensioned diaphragm expansion tank with an inlet pressure of at least 0 3 bar above th...

Страница 14: ...ng window 2 Fan 3 Flue gas air inlet 4 Water pressure deflector 5 Flue gas temperature sensor 6 Flow temperature sensor 7 Return temperature sensor 8 Ignition ionisation electrode 9 Heat exchanger 10...

Страница 15: ...umen tation When modernising an old heating system with an open expansion tank this is to be converted to a closed heating system with a diaphragm expansion tank and safety valve Protection planning g...

Страница 16: ...pe Sie haben die M glichkeit ein neues Shape zu nehmen hovhovalhovalhoval hovalhovalhovalhov P TopGas 30 60 PLP ZUP M 5 T T DKP T T DKP T T SLP Dies ist ein unerlaubter Weg Gehen Sie einen Schritt zur...

Страница 17: ...the flue gas extrac tion with heat output gas boilers Waste gas pipelines in compliance 3 5 1 with building construction law The flue gases from the Hoval TopGas 30 35 45 50 60 can be removed via a ga...

Страница 18: ...For the vertical supporting of the chimney pipeline the very bot tom element must be permanently fixed mounting rail or pipe clip Horizontal connections must have a gradient of at least 5 cm per runni...

Страница 19: ...rennungsluft If necessary an inspection T piece has to be inserted Combustion air TopGas Falls erforderlich ist ein Inspektions T St ck einzusetzen Verbrennungsluft If necessary an inspection T piece...

Страница 20: ...ulations of gas supply enterprises should be observed A manually operated shut off device gas shut off cock in accordance with the local regulations is to be installed directly before the boiler Pleas...

Страница 21: ...are to be complied with for the electrical installation and com missioning Automatic firing units are safety devices and are not to be opened Boiler control 3 6 3 electrical connection diagram The el...

Страница 22: ...f the heati ng surfaces the values given in the table 1 should not be ex ceeded dependent on boil er performance ratings for multi boiler plants rating of smallest boiler ap plies and on the water con...

Страница 23: ...be checked during measuring at the boiler site Bleeding the gas pipeline 4 3 3 Open the gas shut off value and bleed the air from the pipeline up to the gas fitting comply with the relevant regulatio...

Страница 24: ...eration calorific value HuB is needed Ask your gas utility for it The setting value is calculated as followed Heat load NB Setting value Operation Calorific value HuB kW m3 NB x 1000 l HuB 60 min The...

Страница 25: ...urner heating controller etc and is consequently sufficiently familiar with the system A pre printed form in duplicate for this confirma tion is to be found on last page of these installation instruct...

Страница 26: ...move the front boiler panel open the control flap lid push the front cover upwards and pull out Unscrew the threaded of the supply pipeline to the gas solenoid valve picture 6 4 1 see next page Detach...

Страница 27: ...27 4 205 254 03 Maintenance Picture 6 4 1 Picture 6 4 2 Gas screw connection Bolting Burner plate Picture 6 4 3...

Страница 28: ...If the defined gradient limiting curve parameter 15 2BE is exceeded a blocking is caused Before the blocking occurs the speed is minimised There is also a limiting curve existing parameter 16 2BF P 26...

Страница 29: ...gher than 100 C by the return sensor occurs a locking E 06 Return sensor interruption If the temperature is lower than 20 C the return sensor seems as disconnected and responds with a lock ing E 07 Fl...

Страница 30: ...Internal fault in the automatic firing unit E 17 Flow Return 45K f r 10 Sek If the difference between the flow temperature and return temperature is higher than 45K for more than 10 seconds during a h...

Страница 31: ...eating operation 1 C OEM 10 13 P2BC proportional value in heating operation mode 1 C OEM 15 14 P2BD integration time in heating operation mode 1s OEM 20 15 P2BE maximum gradient for flow temperature b...

Страница 32: ...2 1 OEM 36 50 P2FE interval 3 1s OEM 30 51 P2FF maximum output during interval 3 1 OEM 52 52 P2FG interval 4 1s OEM 30 53 P2FH maximum output during interval 4 1 OEM 68 54 P2FI interval 5 1s OEM 30 55...

Страница 33: ...33 4 205 254 03...

Страница 34: ...tallation Place Date Installation address Type Ser No Year of manufacture System installer System user Copy for plant user C O N F I R M AT I O N The user owner of the system herewith confirms that he...

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