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Commissioning

If  the  connection  pressure  of  natural  gas  is 
below 15 or above 25 mbar, no setting and no 
commissioning can take place.

At the Honeywell multiple setting device (chapter and 
figure 4.3.6) are two nipples for measuring the gas 
inlet 

A

 and the gas outlet pressure 

B

.

Used for the mixing is an ultramodern, complete unit 
comprising  a  mixing  unit  (Venturi),  multiple  setting 
device and fan. This new type of gas mixing no longer 
requires nozzles.
To set, proceed as follows:
a)  Check the setting of the minimum and maximum 

speed at the automatic firing unit according to the 
parameter list.

b)  Connect the boiler at the gas side and electrically. 

To get into the service mode, press the „MODE“ 
and „+“ keys!

-  Indication on the display during service mode: 
  the current level shows „SEr“ on the display
-  after entering into this mode an efficiency of 50 % 

is achieved.

  The efficiency can be changed between 0 and 100 

% with the „+“ and „-“ keys.

-  exit of this mode:
  Press  the  Reset-key  or  automatically  after  20 

minutes.

  Adjust the boiler to 100 % with the „+“ key. Check 

the CO

2

(O

2

)-content of the flue gas. It has to be 

between 8,5 - 8,8 % (O

= 5,9 - 5,5) Vol.-% (dry). 

Correct  this  value,  if  necessary  by  turning  the 
Throttle screw C of the Venturi (picture 4.3.6). Next 
check the gas flow  rate at the gas meter. (volumetric 
meter). To calculate the setting gas flow rate the 
operation calorific value H

uB

 is needed. Ask your 

gas utility for it. The setting value is calculated as 
followed:

   

Heat load NB

Setting value  =

   

Operation Calorific value H

uB 

 

 

(kW/m

3

)

   

=  NB 

1000 

l

   

  H

uB

 

        60      min

 
  The gas flow rate is corrected by changing the fan 

speed:

  -  Decrease the max. fan speed at the automatic 

firing unit: -> gas flow increases (with constant  
CO

2

(O

2

) value)

  -  reduction of the max. fan speed in the automatic 

firing unit: -> gas flow increases (with constant 
CO

2

(O

2

) value)

c)  Press the „-“ key to set the boiler to 0%.
  Check the CO

2

(O

2

)-content of the flue gas. It must 

be  between  8,5  -  8,8  %  (O

=  5,9  -  5,5) Vol.-% 

(dry). Correct the CO

2

(O

2

)

  

value where necessary 

by turning the offset screw 

D

 at the Venturi (first 

remove the protective cap).

d)  Measurement  of  NOx  and  CO  content.  The 

measured  values  must  meet  the  limiting  values 
prescribed by the regulations. Values exceeding 
these reference values are an indication of faulty 
burner setting, gas burner or heat exchanger con-
tamination or gas burner defect.

If the limiting values prescribed by the 
regulations  are  exceeded,  the  boiler 
must be put out of operation and the 
corresponding  measures  for  repair 
work must be initiated.

After a correction it is necessary to achieve the upper 
and lower value again for a control/correction. 

The boiler is now correctly set. To revert to normal 
operation, press the „RESET“-key.

Changing to a different kind of gas

4.3.8 

Changes are only to be carried out by 
a recognised specialist!

The boiler is set to natural gas H at the factory (Wobbe 
factor 15,0 kWh/m

3

).

Picture 4.4.5

Содержание TopGas 30

Страница 1: ...g boiler TopGas 30 35 45 50 60 for natural and liquid gas Wall mounted gas boilers TopGas 30 35 45 50 60 according to DIN 4702 DIN EN 483 and DIN EN 677 are suitable and approved as heat producers for...

Страница 2: ...ydraulic connection 15 3 4 1 Protection planning guidelines for the hydraulic connection 15 3 4 2 Boil dry safeguard 15 3 4 3 Gravity brake 15 3 4 4 Minimum flow rate 15 3 4 5 To be provided by custom...

Страница 3: ...ng 23 4 3 7 Setting the gas flow rate CO2 O2 and measurement of NOx CO content in the flue gas flue gas measurement 23 4 3 8 Changing to a different kind of gas 24 4 4 Handing over to the user 25 4 4...

Страница 4: ...r instructions are enclosed with the individually packed components Adjustment Accessories Further information sources Hoval catalogue Standards regulations Safety instructions 1 4 When working on the...

Страница 5: ...on and scale formation in hot water heating systems Firing regulation for the Federal regions DVGW TRGI 86 96 Technical regulations of gas supply enterprises VDE 0100 for electrical installations and...

Страница 6: ...R 3 4 R 3 4 R 3 4 R 3 4 Air flue gas mm C80 125 C80 125 C80 125 C80 125 C80 125 Gas flow pressure min max Natural gas E LL mbar 18 50 18 50 18 50 18 50 18 50 Liquid gas mbar 42 57 42 57 42 57 42 57 4...

Страница 7: ...on the utilised flue gas pipeline system In the front 500 mm 1 Gas connection R 2 Heating flow Rp 1 3 Heating return Rp 1 4 Condensate drain 32 5 LAS flue gas supply air connection DN 80 125 View fro...

Страница 8: ...llective electrode for ignition and flame guide Ionisation Main gas valve ev LPG valve heating room ventilation accessable Water side resistance mbar Flow rate m3 h 0 50 100 150 200 250 300 350 400 45...

Страница 9: ...display option Function Mode indication Parameter Indication Value indication Meaning Description Standby Mode Normal position Start position current flow temperature no indication 0 Standby no heat...

Страница 10: ...Mode indication Parameter Indication Value indication Meaning Description Informations Mode It is possible to read monetary values from here Point is blinking 0 e g 45 Current flow temperature Heatin...

Страница 11: ...sends a reference value to the firing device this value is limited by the value set using parameter 18 Parameter 19 2BI Minimum outside temperature 19 2BI Minimum outside temperature This parameter d...

Страница 12: ...s valve or a combustion chamber ventilator is installed Parameter 62 2GG DHW charging switch pump This parameter is used to indicate whether a separate pump is present for DHW charging or there is sim...

Страница 13: ...pipeline system Diaphragm expansion tank 3 1 1 Depending on the hydraulic situation of the system an adequately dimensioned diaphragm expansion tank with an inlet pressure of at least 0 3 bar above th...

Страница 14: ...ng window 2 Fan 3 Flue gas air inlet 4 Water pressure deflector 5 Flue gas temperature sensor 6 Flow temperature sensor 7 Return temperature sensor 8 Ignition ionisation electrode 9 Heat exchanger 10...

Страница 15: ...umen tation When modernising an old heating system with an open expansion tank this is to be converted to a closed heating system with a diaphragm expansion tank and safety valve Protection planning g...

Страница 16: ...pe Sie haben die M glichkeit ein neues Shape zu nehmen hovhovalhovalhoval hovalhovalhovalhov P TopGas 30 60 PLP ZUP M 5 T T DKP T T DKP T T SLP Dies ist ein unerlaubter Weg Gehen Sie einen Schritt zur...

Страница 17: ...the flue gas extrac tion with heat output gas boilers Waste gas pipelines in compliance 3 5 1 with building construction law The flue gases from the Hoval TopGas 30 35 45 50 60 can be removed via a ga...

Страница 18: ...For the vertical supporting of the chimney pipeline the very bot tom element must be permanently fixed mounting rail or pipe clip Horizontal connections must have a gradient of at least 5 cm per runni...

Страница 19: ...rennungsluft If necessary an inspection T piece has to be inserted Combustion air TopGas Falls erforderlich ist ein Inspektions T St ck einzusetzen Verbrennungsluft If necessary an inspection T piece...

Страница 20: ...ulations of gas supply enterprises should be observed A manually operated shut off device gas shut off cock in accordance with the local regulations is to be installed directly before the boiler Pleas...

Страница 21: ...are to be complied with for the electrical installation and com missioning Automatic firing units are safety devices and are not to be opened Boiler control 3 6 3 electrical connection diagram The el...

Страница 22: ...f the heati ng surfaces the values given in the table 1 should not be ex ceeded dependent on boil er performance ratings for multi boiler plants rating of smallest boiler ap plies and on the water con...

Страница 23: ...be checked during measuring at the boiler site Bleeding the gas pipeline 4 3 3 Open the gas shut off value and bleed the air from the pipeline up to the gas fitting comply with the relevant regulatio...

Страница 24: ...eration calorific value HuB is needed Ask your gas utility for it The setting value is calculated as followed Heat load NB Setting value Operation Calorific value HuB kW m3 NB x 1000 l HuB 60 min The...

Страница 25: ...urner heating controller etc and is consequently sufficiently familiar with the system A pre printed form in duplicate for this confirma tion is to be found on last page of these installation instruct...

Страница 26: ...move the front boiler panel open the control flap lid push the front cover upwards and pull out Unscrew the threaded of the supply pipeline to the gas solenoid valve picture 6 4 1 see next page Detach...

Страница 27: ...27 4 205 254 03 Maintenance Picture 6 4 1 Picture 6 4 2 Gas screw connection Bolting Burner plate Picture 6 4 3...

Страница 28: ...If the defined gradient limiting curve parameter 15 2BE is exceeded a blocking is caused Before the blocking occurs the speed is minimised There is also a limiting curve existing parameter 16 2BF P 26...

Страница 29: ...gher than 100 C by the return sensor occurs a locking E 06 Return sensor interruption If the temperature is lower than 20 C the return sensor seems as disconnected and responds with a lock ing E 07 Fl...

Страница 30: ...Internal fault in the automatic firing unit E 17 Flow Return 45K f r 10 Sek If the difference between the flow temperature and return temperature is higher than 45K for more than 10 seconds during a h...

Страница 31: ...eating operation 1 C OEM 10 13 P2BC proportional value in heating operation mode 1 C OEM 15 14 P2BD integration time in heating operation mode 1s OEM 20 15 P2BE maximum gradient for flow temperature b...

Страница 32: ...2 1 OEM 36 50 P2FE interval 3 1s OEM 30 51 P2FF maximum output during interval 3 1 OEM 52 52 P2FG interval 4 1s OEM 30 53 P2FH maximum output during interval 4 1 OEM 68 54 P2FI interval 5 1s OEM 30 55...

Страница 33: ...33 4 205 254 03...

Страница 34: ...tallation Place Date Installation address Type Ser No Year of manufacture System installer System user Copy for plant user C O N F I R M AT I O N The user owner of the system herewith confirms that he...

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