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Ice Bank Beer System Manual 

 

 

www.lancerbeverage.com 

Page 16 of 17

 

Hoshizaki Lancer reserve the right to change specifications without notice. 

Part No:  68000213 

Images are for illustration purposes only as product may vary. 

No 072-2  –  26 May 2020

 

12. AS5034 Onsite Risk Assessment 

 

 

 

 

 

 

Version1.3 May 2013

Date of Assessment - 

Yes

No

  Is the equipment being installed in a "Naturally Ventilated Area"?

  If yes, proceed to section 2 of risk assessment     

  Are the CO

2

 gas cylinders and postmix equipment in the same location ?

  If not, each location must be assessed on a separate form.     

      Assessment Form

of

  Room Dimensions

Height

m  x   Width

m  x                                Depth

m      

   

(tv)

m3

  Allow ance 

(al)

  - approx % area of goods stored       

(al)

Vol Room 

(vr)

m3

  Note

: Volume Room 

(v r)

 equates to free airspace less stored goods at time of inspection / survey

(vr = tv - al)

  GAS

            1. Carbon Dioxide (CO

2

)

                2 Cyl x CO

2

 Gas

kg

    X    0.54    

=

                Vol Gas

 

(vg)

m3

Result

CO

2

 Gas Concentration % = (vg / vr) x 100 = 

CO

2

 Concentration

%

1

%

3

             2. Mixed Gases

2 Cyl x Mixed Gas

kg

    X     

=

                Vol Gas

 

(vg)

m3

  Note: Volume of gas 

(v g)

 refers to any gas present Eg: Argon, Nitrogen, or a mix such as Cellarmix.

CO

2

 Gas Concentration % = (vg / vr) x 100  =

CO

2

 Concentration

%

2

         Vol Room 

(v r)

            Vol Gas

 

(vg)

   Oxygen Level

%

4

Yes

No

8

0

8

0

6

0

2

0

1

0

Site Classification Score

Yes

No

  Are all relevant w arning signs and labelling in place ?

  Is lighting sufficient to clearly read w arning signs, operating instructions, equipment and gas ?

  Are all CO

gas bottles secured to prevent them falling over ?

Yes

No

6

0

2

0

2

0

8

0

2

0

2

0

4

0

              Control Score

LOCATION

Maximum Height  Allowed 2.4m

Multiply existing qty of gas in use x 2

Oxygen Level %=((vr-vg)/vr)x21 = 

                   Oxygen Level

AS5034 Onsite Risk Assessment

 To be completed by competent person

Site Contact Name:
Site Contact Number:

Venue Name: 

Customer No: 

Venue Address:

Location Assessed:
Assessed By:

Multiply existing qty of gas in use x 2

(Vol X .75)X .543) + (Vol X 0.25) X .683) =

Oxygen Level % = ((vr - vg) / vr) x 21

If result 1 or 2 are above 3% CO

2

 Concentration = Fail 

If result 3 or 4 are below 19% Oxygen Level = Fail 

SITE  CLASSIFICATION

  Would the quantity of gas stored / used in the area raise the gas concentration levels 

above

 the short term

  exposure limit (STEL) of 

3%

 or reduce oxygen 

below

 accepted level of 

19%

 in the event of a total gas leak ?

  Note

: When Bulk Gas Vessels are used the answ er is 

Yes

  remain in area ?

  In the event of a gas leak or a problem, is there potential for gas to pool or otherw ise become trapped and

  Is the area in question an enclosed space, cramped, have limited natural air circulation or have limited

  access ? (eg: cellar, cool room or other form of storage area)

  Are cylinders or gas equipment located in an area w hich (by definition) is NOT considered a primary place of

  w ork, even though on occasion a person may enter the area to carry out a range of tasks ?

GENERAL  AREA

  Are cylinders / supply or gas equipment (regulator boards, postmix or FCB machines) located in an area

  that is  outside or has equivalent natural ventilation ?

  Are there appropriate means of dispersing gas leak (eg: door) ?

  Is gas detection monitoring equipment installed ?

  Is there an appropriate safe system of entry and w ork ?

  Are safety relief valves pipelined to discharge to a safe area ?

CONTROLS

  Staff trained in hazards and procedures  associated w ith gas equipment ?

  Are appropriate emergency procedures in place ?

  Is there mechanical ventilation present ?

Содержание Ice Bank Beer System

Страница 1: ...www lancerbeverage com Ice bank Beer System Operation Manual...

Страница 2: ...ouring Heady 5 Beer is not Pouring 5 Beer is Pouring Flat 5 Beer is Pouring Slow 5 Loss of Condensation on the Founts 6 Ice bank Tank Temperature Increase 6 Using Excessive Amounts of Gas 6 4 Cleaning...

Страница 3: ...keg is tapped by connecting the coupler to the keg The coupler is then engaged Beer is distributed to the correct tap CO2 Beverage Gas is supplied to each keg as the energy to move the beer from the...

Страница 4: ...nd is to provide a blanket of CO2 on top of the beer to ensure balance of correct CO2 is maintained in the beer This is crucial For Nitrogenous Beers and Stouts a separate Regulator will supply a Stou...

Страница 5: ...cool room to see if the coupler handle is fully engaged Damaged handle pivots sometimes prevent this Gas System turned OFF check if the bottle is turned on and ensure there is CO2 in the bottle Beer F...

Страница 6: ...s of Gas Gas leak on system Check over gas system as per Weekly Checks Gas Leaks Higher than usual turnover of kegs this is to be expected 4 Cleaning the System Regular cleaning of the whole beer syst...

Страница 7: ...ly rinse a washout canister and fill with potable water A 5L washout canister is available from Hoshizaki Lancer Before opening vent the canister by pulling the relief valve ring Turn the keg coupler...

Страница 8: ...e valve shaft from the beer tap Fig 3 Clean the beer tap and valve by using a neutral dishwashing detergent and the accessory cleaning brush Rinse the beer tap thoroughly with clean water Assemble the...

Страница 9: ...e from the evaporator use only warm water so as not to damage the evaporator or the water bath tank empty the water with a suction pump or draining pipe Clean the stainless steel coils and the evapora...

Страница 10: ...he gauge needle 5 If the needle has held its position there is no leak in the isolated gas system from the cylinder through the gas regulators to the gas valves 6 If the needle drops away from the mar...

Страница 11: ...on Stout mix is a 70 N2 30 CO2 mix required to dispense Nitrogenised Beverages Cylinder Pressure The pressure in a cylinder of C02 is approximately 5 6 000kPa 800psi The pressure in a cylinder of mixe...

Страница 12: ...not normally cover any labour costs associated with a warranty claim Subject to the approval of the Divisional Sales Manager Hoshizaki Lancer may choose to reimburse the customer for some or all labo...

Страница 13: ...CELLAR EQUIPMENT All cellar equipment greased leads keg couplers adaptors All cellar equipment tightened leads keg couplers adaptors Each Beer Line tested for correct position and leaks Water Bath fu...

Страница 14: ...0 10 Commissioning Sheet OUTLET INSTALLED BY COMMISSIONED BY Flow Rate For 285ml Glass Of Beer Beer Temperature 3rd glass Gas System Settings Regulator 1 Miscellaneous Training Manual Given Installer_...

Страница 15: ...ation and Use of Inert Gases for Beverage Dispense AS5034 Lancer Technician Name Date of Compliance Venue Name Suburb Description of work Scope of Compliance New Beer Gas Distribution System New Beer...

Страница 16: ...in use x 2 Oxygen Level vr vg vr x21 Oxygen Level AS5034 Onsite Risk Assessment To be completed by competent person Site Contact Name Site Contact Number Venue Name Customer No Venue Address Location...

Страница 17: ...reme Low Moderate High Extreme Low Low Moderate High Low Low Low Moderate Residual Risk Rating Comments please note any site specific comments or discussions held with site contact Please retain recor...

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