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Troubleshooting

Fault

Possible cause

Remedy

Development of noise on the propshaft 

when lifting out

Upper link and tractor link arm 

unfavourably aligned

Align the upper link to the tractor link 

arms

Lift height too large

Reduce the lift path

Development of noise on the machine 

in working position

Machine sloping too much towards the 

front or the rear

Extend or shorten the upper link to 

adjust the machine horizontally in 

working position.

The PTO shaft ends on tractor and 

machine must be parallel.

Insufficient lateral stabilisation of the 

machine

Stabilise the machine at the height of 

the tractor link arm

Excessive power demand

Working depth too deep

Reduce the working depth

Rotor speed too high

Reduce the speed

Travel speed too high

Reduce the travel speed

Deflector rail behind the rotors 

positioned incorrectly

Set the deflector rail higher

Crumble structure too coarse

Excessive accumulation of harvest 

residues around the tines

Remove harvest residues

Travel speed too high

Reduce the travel speed

Rotor speed too low

Increase the rotary speed

Deflector rail incorrectly adjusted

Set the deflector rail lower

Crumbling structure too fine

Rotary element speed too high

Reduce the speed

Travel speed too low

Increase the travel speed

Deflector rail behind the rotors too low Raise the deflector rail

Dams of soil form on the

sides of the machine

Side plate not correctly adjusted

Position each side plate just above 

he ground

Dam harrows not correctly adjusted

Adjust dam harrows correctly

Excessive wear on tines and tine 

carrier

PTO-shaft speed too high

Reduce the PTO-shaft speed

Deflector rail incorrectly adjusted

Raise the deflector rail completely if 

working conditions permit

Machine blockage from soil between 

rotors and 

deflector rail

Deflector rail incorrectly adjusted

Set the deflector rail higher

The  packer roller does not work 

correctly (clogged, blocked or stuck 

with soil)

Scraper incorrectly adjusted or worn Set the scraper correctly
The scrapers are full of harvest 

residues

Clean the scraper

Rotors are blocking

Foreign objects, overload

see chapter

Use in the field

MF

51

Содержание Express 4 KR

Страница 1: ...TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS READ CAREFULLY PRIOR TO STARTING UP KEEP OPERATING INSTRUCTIONS IN A SAFE PLACE ART ISSUE OPERATING INSTRUCTIONS 0205 10 2017 8083 Express 4 KR...

Страница 2: ......

Страница 3: ...431 7143 9200 E mail info horsch com Customer No HORSCH Confirmation of receipt of machinery Warranty claims become only effective when the first use of the machine is reported to HORSCH Maschinen Gmb...

Страница 4: ..._ _________________________ Michael Horsch Philipp Horsch Gesch ftsf hrer Gesch ftsf hrer S maschine Express 4 KR Translation of EC Declaration of Conformity Directive 2006 42 EC The manufacturer HORS...

Страница 5: ......

Страница 6: ...ickers 27 Operation 28 Commissioning Tractor change 28 Adapting the propshaft 28 Connecting Parking 30 Transport position 31 Parking 32 Wings 33 Use in the field 33 Blockage of the rotors 35 Checks 35...

Страница 7: ...3...

Страница 8: ...onfirmed proper acceptance of the machine The warranty period starts with the date of delivery We reserve the right to alter illustrations as well as technical data and weights contained in these oper...

Страница 9: ...anty claim forms must be submitted to HORSCH through your local HORSCH sales partner Consequential damage The machine has been manufactured by HORSCH with greatest care However despite the intended us...

Страница 10: ...and repaired by persons who are familiar with it and have been made aware of the dangers involved see Qualification of personnel Spare parts Genuine spare parts and accessories from HORSCH have been s...

Страница 11: ...ating instructions accessible for the machine operator ensure that the operator has read and under stood the operating instructions Groups of operators Persons who work with the machine must have been...

Страница 12: ...the weight of the tractor and the speed so that the ma chine can be managed securely under all conditions For road transport the machine must be set to transport position The machine must have been fo...

Страница 13: ...ng machine parts are particularly important for safety Hydraulics Brakes if available Connecting features Protective features Lighting If in doubt about the safety relevant status of the machine e g i...

Страница 14: ...ore maintenance Overhead lines When unfolding or folding the wings the ma chine may reach the height of overhead lines Possible voltage flashover to the machine caus ing fatal electric shock or fire K...

Страница 15: ...hut off from the tractor cab switch off the tractor engine pull off the ignition key and wait until all parts have come to a standstill Rotor Persons can be caught pulled in and seriously injured by t...

Страница 16: ...ainst unintended roll ing away Secure raised frame parts you have to work under with suitable supports Caution Danger of injury caused by projecting parts e g coulters Assume ergonomic working posture...

Страница 17: ...d secure it against rolling away Depressurise the hydraulic system and lower or support the implement Prior to working on the electrical system disconnect it from the electric current supply When perf...

Страница 18: ...ticed Failing to pay attention to the danger zone can result in severe or even fatal physical injuries Do not stand under lifted loads Lower such loads to the ground first Instruct persons to leave th...

Страница 19: ...ommissioning the ma chine you need to read and fol low the operating instructions 00380055 Danger of parts being flung away when the engine is run ning keep your safety distance 00380095 Caution rotat...

Страница 20: ...x 96 mm 2 5 mm 00385739 2014 07 29 gelb schwarz CX4 he Draisstra e 19 a b 76461 Muggensturm 00385739 With the drive switched on the tractor engine running you should keep a safe distance to the mowing...

Страница 21: ...nding on equipment Safety stickers with the addition 2x can be found on either side of the machine 2x 2x 1 1 2E05598 50 x 96 mm 2 5 mm 00385739 2014 07 29 gelb schwarz CX4 he Draisstra e 19 a b 76461...

Страница 22: ...country specific regulations and working width the equipment can be transported on public roads either attached to a tractor or on a trailer or low loader The permissible dimensions and weights for t...

Страница 23: ...ers 28 Row spacing cm 14 5 Coulter pressure of seed coulter kg 5 120 Drilling depth cm 1 8 Metering with Partner FT front hopper kg ha 1 500 at 10 km h Working speed km h 6 13 NOTE Deviations due to t...

Страница 24: ...bility of the tractor before com missioning The tractor must meet the following require ments to be able to use the machine as intended Implement attachment Express 4 KR Three point Cat III and IV Eng...

Страница 25: ...sure 210 bar Oil grade Mineral hydraulic oil Delivery rate 60 l min at 200 bar Number of dual acting control units 1 PTO shaft Speed 1 000 rpm Requirements on the front implement Inside hose line to E...

Страница 26: ...tal weight of rear implement In case of towed machines Maximum permissible drawbar load for road transport GV Total weight of front implement a Distance from centre of gravity of front implement front...

Страница 27: ...from the operating instructions of the tractor into the table GH c d TV b 0 2 TL b a b GV min GV a TH b x TL b b c d GH min GV a b TV b GH c d b Tv tat 4 Calculation of the actual total weight Enter...

Страница 28: ...1 TurboDisc seed bar 2 Coulter pressure screw adjustment 3 Dam harrow 4 Trapezoid ring packer 5 Side plate 6 Power harrow 7 Depth setting for power harrow 8 Three point implement attachment 9 Propsha...

Страница 29: ...ravel NOTE Operate the machine with mineral oils Do not mix mineral oils with organic or ester oils The hydraulic circulation of the tractor must contain mineral based hydraulic oil Oil purity acc to...

Страница 30: ...unfold connection 3 Lock valve single acting 4 Counterbalancing valve single acting 5 Hydraulic cylinder for folding 6 Lock valve double acting 7 Hydraulic cylinder lift lower packer 1 3 4 4 5 5 6 7 2...

Страница 31: ...8 R brown Rear light right 6 54 red Brake light 7 58 L black Rear light left WARNING Traffic accidents caused by defective lighting Check the lighting before setting off Check warning boards and light...

Страница 32: ...c tions Adapting the propshaft The following propshafts are available 1 3 8 6 grooves 1 3 8 21 grooves 1 3 4 6 grooves 1 3 4 20 grooves WARNING Danger of being injured by the propshaft Check the props...

Страница 33: ...ft on the tractor and the lifting point A and the distance between both drive shafts B A Lz 150 1080 1150 850 920 300 1230 1300 880 950 400 1330 1400 930 1000 500 1430 1500 980 L nge B i V m Zug se Ku...

Страница 34: ...s and hoses so that they will not be damaged during operation and do not trigger unintended movements of the machine Adjust the braces on the tractor link arms so that the tractor link arms are aligne...

Страница 35: ...Protective features Deflector rail Depth setting Propshaft Switch the control units to the locked position during transport travel and interlock them mechanically or electrically depending on the des...

Страница 36: ...t 4 Disconnect hydraulic lines electric connec tions and ISOBUS connection and store in hose compartment 5 Relieve and uncouple the upper link 6 Uncouple the tractor link arm and lower it 7 Uncouple t...

Страница 37: ...No passengers are allowed to ride on the machine Stop the tractor before exiting the cab and secure against rolling off Switch off the PTO shaft Do not enter the danger zone while the machine is runni...

Страница 38: ...d may be too plastic or moist Wait until the soil has fully dried and the clots can be crushed without sticking together Adjust working depth speed and rotor speed to the available tractor power Never...

Страница 39: ...ed correctly Has the machine been levelled in working position Has the drilling depth been set correctly Blockage of the rotors The rotors may block in very stony ground or solid obstacles In this cas...

Страница 40: ...adjusted in 10 steps The working depth increases from T Transport position 1 2 to level 10 by approx 2 cm each Switch off the PTO shaft Lift the machine with the three point hydrau lics so that the p...

Страница 41: ...result from the PTO shaft speed and arrangement of the gears 24 21 24 19 26 28 21 26 19 17 230 275 330 176 234 1000 rpm 750 rpm 140 190 kW HP 184 250 306 196 367 440 2 3 4 1 6 5 7 1 max permissible tr...

Страница 42: ...th and wear of the tines adjust the side plates so that they move approx 1 2 cm in the soil When working in the field the side plates must always be in working position The side plates must rest again...

Страница 43: ...ring spanner size 19 on the hexagon shaft 1 Remove the bolts 2 on both ends of the shaft Adjust the height of the deflector rail by turning the hexagon shaft Turn the shaft so that the bolts can be in...

Страница 44: ...on a rotor The following variants are available Standard tines HM tines reinforce hard metal Tines on handle The use of excessively worn tines can cause premature wear of tine carriers rotors and the...

Страница 45: ...rrect rotational direction of the tines Securely close the special locking bow Rotational direction Direction of travel 14 13 12 11 10 9 8 7 6 5 4 3 2 1 76 6 88 10 72 26 56 42 40 58 24 74 8 90 Getrieb...

Страница 46: ...ve the locking bow 2 Loosen the screw 3 and take remove the washer 4 Pull the tines off to the sides 5 Dismantle the tine carrier 6 Pull off the seal ring 7 with a screwdriver 9 8 10 Clean and grease...

Страница 47: ...ul ter Forming of the seed furrow works also under difficult and binding conditions Adjusting the scrapers WARNING Risk of injury through starting power harrow on the folded machine Deactivate the PTO...

Страница 48: ...of the packer roller 2 1 Loosen the screws on the clamping plate adjust the harrow and tighten again 1 Check the working results during use in the field and readjust if necessary The harrows can be re...

Страница 49: ...pulling work and exact open ing of the seed channel Adjusting the coulter discs Adjust the preload of the two coulter discs with the washers If necessary add another washer NOTE With wet or loose soi...

Страница 50: ...Uniformer The uniformer firms the seed in the seedbed and presses it gently down Under moist conditions and sticky soils the uniformer may pick up residues In this case it should be removed NOTE To av...

Страница 51: ...w down the screw 2 in the upper position behind the harrow Adjust all harrows equally Maintenance Check press rollers for condition light move ment and tight fit Readjust the scraper on the press roll...

Страница 52: ...f necessary vary the height of the seed bar slightly to facilitate adjustment Position the ring spanner size 19 on the hexagon shaft 1 Remove the bolts 2 on both ends of the shaft Adjust the drilling...

Страница 53: ...hanges to the coulter pressure adjustment mainly effect coulters and press rollers but also have an influence on the drilling depth Check the coulter pressure after changing the drilling depth Check t...

Страница 54: ...hout becoming damaged However still park the machine on a firm and level surface Point the track loosening tines upward if necessary The tines must be adjusted to the position of the respective tracto...

Страница 55: ...rvest residues Travel speed too high Reduce the travel speed Rotor speed too low Increase the rotary speed Deflector rail incorrectly adjusted Set the deflector rail lower Crumbling structure too fine...

Страница 56: ...the metering unit so that entered water can flow off Clean the cell wheel inside the metering unit with a brush and compressed air Blow out coulters seed lines seed hopper metering unit and fan with c...

Страница 57: ...relieve the rubber elements Open the clearing valve Unplug the terminal and store it in a dry place Protect the machine against corrosion For spray coating use only biodegradable oils Relieve the whe...

Страница 58: ...on the hydraulic system Depressurise the hydraulics on the tractor and implement side Empty the pressure accumulators Allow hydraulic oil and hydraulic components heated during operation to cool down...

Страница 59: ...state of wear prior to use Harrow Check condition tightness setting and state of wear prior to use Screw adjustment Check setting and light movement lubricate screw prior to use Pneumatic system Fan s...

Страница 60: ...bearing joint 4 Profile tube 2 Pay attention to the operating instructions for the propshaft 250 h after season Shorter intervals required depending on the use 100 200 h Lubricate propshafts on the po...

Страница 61: ...box is lifetime lubricated with special low viscosity grease Alva nia WR0 Class NLGI 0 EP extreme pressure Express 4 KR 31 kg Gearbox pan Propshaft friction bearing a and joint b a b Propshaft profile...

Страница 62: ...tally by shorten ing the upper link 12 Fill in the stipulated filling quantity via the filler opening 2 13 Replace filler plug and sealing ring if nec essary 14 Clean the filler plug and tighten with...

Страница 63: ...Checking the oil level 1 Place the machine horizontally 2 Unscrew the level control plug 3 The oil level must reach the bottom edge of the bore 3 Clean the level control plug and tighten again 59...

Страница 64: ...e disposal of auxiliary and operating me dia as well as other chemicals you must strictly comply with the specifications in the respective safety data sheets Decommissioning If the machine is no longe...

Страница 65: ...4 0 6 1 8 9 10 4 6 1 00 5 5 6 8 10 4 15 3 17 9 7 1 00 9 3 11 5 17 2 25 30 8 1 25 13 6 16 8 25 37 44 8 1 00 14 5 18 27 40 47 10 1 50 26 6 33 50 73 86 10 1 25 28 35 53 78 91 12 1 75 46 56 86 127 148 12...

Страница 66: ...31 2 35 2 44 7 50 2 7 16 11 1 33 9 36 6 50 2 55 6 70 5 78 6 1 2 12 7 47 5 54 2 77 3 86 8 108 5 122 0 9 16 14 3 67 8 81 3 108 5 122 0 156 0 176 3 5 8 15 9 95 0 108 5 149 1 169 5 216 0 244 0 3 4 19 1 1...

Страница 67: ...t used Express 4 KR Tram line valves Track width Tram line valves Coulter No 1 46 m 9 10 19 20 1 74 m 8 9 20 21 2 04 7 8 21 22 NOTE No tram line valves may be installed on the distributor outputs 1 7...

Страница 68: ...en the cam shut down clutch responds Procedure when the rotors are blocked Uncouple the PTO shaft of the tractor Lift out the machine Couple the PTO shaft of the tractor The cam shut down clutch switc...

Страница 69: ...nditions of use 23 kNm Spring cassette optional 25 kNm Check whether the clutches are engaged before dismantling it Disengage the clutch from the input shaft 3 Remove the circlip 3 4 Dismantle the hub...

Страница 70: ...Check the condition of the O ring and replace as required 12 Install the hub 12 13 Install the circlip 13 Couple the clutch to the input shaft 66...

Страница 71: ...secure the lock To adjust the length hold both halves of the propshaft next to each other Mark the inner protection half of the propshaft In the shortest operating state the distance to the safety fun...

Страница 72: ...tube Loosen the mounting screws on the elastic element all the way around Unhook the elastic element with a suitable tool Twist the elastic element and the outer pro tective tube against each other to...

Страница 73: ...e remove the shavings and clean the profiles thoroughly Propshafts with sealing ring Scribe the holes for fastening the sealing ring at a distance of 7 mm from the end of the tube and drill them The h...

Страница 74: ...the outer pro tective tube against each for both components to engage Position of outer protective tube engaged Tighten the mounting screws Hook in the elastic element again using a suitable tool Lubr...

Страница 75: ...ing depth 19 Drill unit 55 Drive unit 55 E Electrics 20 Engine power 20 Environment 60 F Folding 33 Foreword 4 Front implement 21 G Gearbox 55 H Harrow 47 55 Headland 34 Height 19 Hydraulics 10 21 54...

Страница 76: ...carrier 51 Tines 40 51 55 Toothed packer drum 55 Tooth Packer 43 Top speed 8 Track loosening tines 50 Tractor 20 Tractor change 28 Tractor link arm shaft 55 Traffic 8 Transport 8 Transport height 19...

Страница 77: ......

Страница 78: ...hnical specifications and pictograms are approximate and for information only Subject to technical product revisions HORSCH Maschinen GmbH Sitzenhof 1 92421 Schwandorf Tel 49 94 31 7143 0 Fax 49 94 31...

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