Honeywell SmartValve SV9520H Скачать руководство пользователя страница 6

SV9520H SMARTVALVE™ SYSTEM CONTROL LINE VOLTAGE POLARITY SENSE MODELS

69-1383

6

WIRING

WARNING

Electrical Shock Hazard.
Can cause serious injury or death.
Disconnect power supply before making wiring 
connections to prevent electrical shock or 
equipment damage. More than one disconnection 
may be required.

Follow the wiring instructions furnished by the appliance 
manufacturer, if available, or use the general instructions 
provided below. When these instructions differ from the 
appliance manufacturer, follow the appliance 
manufacturer instructions.

All wiring must comply with applicable electrical codes 
and ordinances.

Disconnect power supply before making wiring 
connections to prevent electrical shock or equipment 
damage.

1.

Check the power supply rating on the ignition 
system control and make sure it matches the 
available supply. The system transformer should be 
NEMA rated for 40 VA or larger. An appliance 
system power review is recommended. Install a 
transformer, thermostat and other controls, as 
required.

2.

Connect the 120 Vac power supply HOT lead to L1 
on the ST9160 or 208907 Terminal Board.

3.

Appliance chassis must have reliable connection to 
earth ground.

4.

Connect control circuit to the ignition system 
control using the keyed connector. See Fig. 7 
through 10.

Ground Commonality Check

Use a multimeter to check for ground commonality 
between the appliance chassis and the neutral side (L2) 
of the ac line voltage. Set the multimeter for ac volts and 
a range low enough to read ten volts or less. See Fig. 6. 
Voltage reading between the appliance chassis and the 
neutral side (L2) of the line voltage should be less than 
10 Vac. 

Fig. 6. Testing for ground commonality.

STARTUP AND CHECKOUT

Ignition System Control Switch Settings

Ignition system control switch settings are as follows:

OFF prevents main gas flow through the ignition 
system control.

ON permits gas to flow through the control body. At 
the appropriate time in the appliance operation, main 
gas can flow to the main burner.

NOTE:

Controls are shipped with the ignition system 
control switch in the ON position. If the appli-
ance is operated with the ignition system control 
switch in the OFF position, the system will 
respond as if the air proving switch is stuck in 
the no airflow position.

Turn on Main Burner

Follow the instructions provided by the appliance 
manufacturer or turn up the thermostat to call for heat.

Perform Gas Leak Test

WARNING

Fire or Explosion Hazard.
Can cause property damage, severe
injury or death.
Check for gas leaks with soap and water solution 
any time work is done on a gas system.

CAUTION

Equipment Damage Hazard.
Liquid can damage circuitry.
Do not spray soap and water solution on the 
SmartValve housing. Do not use an excessive 
amount of soap and water solution to perform the 
gas leak test. These can damage the control.

Gas Leak Test

1.

Paint pipe connections upstream of the ignition 
system control with rich soap and water solution. 
Bubbles indicate a gas leak.

2.

If a leak is detected, tighten the pipe connections.

3.

Stand clear of the main burner while lighting to 
prevent injury caused from hidden leaks that could 
cause flashback in the appliance vestibule. Light 
the main burner.

4.

With the main burner in operation, paint the pipe 
joints (including adapters) and the control inlet and 
outlet with rich soap and water solution.

5.

If another leak is detected, tighten the adapter 
screws, joints, and pipe connections.

6.

Replace the part if a leak cannot be stopped.

M17570

MULTIMETER

LESS THAN 10V

APPLIANCE 
CHASSIS

L1

L2

120 VAC

Содержание SmartValve SV9520H

Страница 1: ... control is removed when the thermostat call for heat ends This system is suitable for a wide range of fan assisted combustion gas fired appliances including furnaces rooftop furnaces boilers unit heaters infrared heaters water heaters and commercial cooking appliances The specific application of the SmartValve System is the responsibility of the appliance manufacturer See Table 2 for temperature ...

Страница 2: ...pressure drop Table 4 Gas Capacity Conversion Factor Table 5 Adapter Flange Part Numbers a Flange kits include one flange one O ring and four mounting screws PLANNING THE INSTALLATION WARNING Fire or Explosion Hazard Can cause property damage severe injury or death Follow these warnings exactly 1 Plan the installation as outlined below 2 Plan for frequent maintenance as described in the Maintenanc...

Страница 3: ...l Shock Hazard Can cause serious injury or death Disconnect power supply before installation More than one disconnect may be necessary Connect the appliance chassis to earth ground Make sure the 120 Vac neutral line and earth ground are electrically common at the breaker box INSTALLATION When Installing this Product 1 Read these instructions carefully Failure to follow them could damage the produc...

Страница 4: ...he control after completing the installation includes leak testing the adapters and screws If you use a wrench on the valve after the flanges are installed use the wrench only on the flange not on the control See Fig 5 Location The SV9520H is mounted in the appliance vestibule on the gas manifold CAUTION Equipment Damage Hazard Water can damage equipment and wiring Do not locate where water can dr...

Страница 5: ...ol inlet and outlet if necessary 6 Connect the pipe to the ignition system control inlet and outlet Use a wrench on the square ends of the ignition system control If a flange is used place the wrench on the flange rather than on the ignition system control Refer to Fig 4 and 5 Fig 4 Top view of ignition system control Fig 5 Proper use of wrench on ignition system control with and without flanges P...

Страница 6: ...commonality STARTUP AND CHECKOUT Ignition System Control Switch Settings Ignition system control switch settings are as follows OFF prevents main gas flow through the ignition system control ON permits gas to flow through the control body At the appropriate time in the appliance operation main gas can flow to the main burner NOTE Controls are shipped with the ignition system control switch in the ...

Страница 7: ...river turn the inner adjustment screw clockwise to increase or counterclockwise to decrease the gas pressure to the burner c Always replace the cap screw and tighten firmly to prevent gas leakage 4 If the desired outlet pressure or flow rate cannot be achieved by adjusting the ignition system control check the ignition system control inlet pressure using a manometer at the ignition system control ...

Страница 8: ...ening model to assure lightoff at step pressure Model Type Type of Gas Nominal Inlet Pressure Range Factory Set Nominal Outlet Pressure Setting Range Step Full Rate Step Full Rate Slow NAT 5 0 to 7 0 3 5 3 0 to 5 0 LP 12 0 to 14 0 10 0 8 0 to 12 0 Model Type Type of Gas Nominal Inlet Pressure Range Factory Set Nominal Outlet Pressure Setting Range Step Full Rate Step Full Rate Slow NAT 1 2 to 1 7 ...

Страница 9: ...ls 3 Observe LED indicator on SV9520 check and repair the system as noted in Table 9 4 After LED flash code analysis and appliance repair are complete turn thermostat below room temperature for 10 seconds turn the thermostat above room temperature to initiate a new call for heat 5 Observe the ignition sequence comparing it to the Sequence of Operation shown in Fig 11 Allow the new ignition sequenc...

Страница 10: ...tion comparing it to the Sequence of Operation shown in Fig 11 Allow the ignition sequence to proceed until the appliance lights or an abnormal or unexpected event is observed Be sure to wait long enough for one of the LED diagnostic codes to flash 7 Observe the LED indicator on the SmartValve check and repair the system as noted in Table 10 8 After analysis and repair are complete turn off applia...

Страница 11: ...reset the safety control 2 Disconnect all electric power to the appliance 3 Remove the ignition system control access panel 4 Move the ignition system control switch to the OFF position 5 Wait five minutes to clear out any unburned gas If you then smell gas STOP Follow Step 1 in the Warning above If you do not smell gas continue with the next step 6 Move the ignition system control switch to the O...

Страница 12: ...R PROVING SWITCH PROVED CLOSED WITHIN 30 SECONDS COMBUSTION AIR BLOWER OFF MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE 1 HOUR AUTO LOCKOUT RESET DELAY MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE CIRCULATING AIR FAN OFF AFTER DELAY WAIT FOR NEXT CALL FOR HEAT FAILED TRIALS FOR IGNITION LESS THAN FOUR DURING THIS IGNITION SEQUENCE NO NO YES YES YES NO NO MAIN VALVE ...

Страница 13: ...hes Limit string open Combustion air blower is energized If control system includes ST9160 Electronic Fan Timer the heat speed circulating air fan will be energized System waits for limit string to close then initiates a new ignition sequence 1 Open high temperature or auxiliary limit switch 2 Open manual reset or auto reset burner rollout switch in the limit circuit 3 Limit and rollout switch cir...

Страница 14: ... inducer wiring 2 Low line voltage power supply 3 Airflow proving switch operation tubing wiring 4 Obstructions or restrictions in appliance air intake or exhaust flue system that prevent proper combustion airflow 5 Other devices such as auxiliary limits in the airflow proving circuits 6 4 Flashesa b Soft Lockout Recycle count exceeds 5 on this call for heat last failure was Limit Circuit Opened D...

Страница 15: ...hes Limit string open Combustion air blower is energized If control system includes ST9160 Electronic Fan Timer the heat speed circulating air fan will be energized System waits for limit string to close then initiates a new ignition sequence 1 Open high temperature or auxiliary limit switch 2 Open manual reset or auto reset burner rollout switch in the limit circuit 3 Limit and rollout switch cir...

Страница 16: ... 2 Low line voltage power supply 3 Airflow proving switch operation tubing wiring 4 Obstructions or restrictions in appliance air intake or exhaust flue system that prevent proper combustion airflow 5 Other devices such as auxiliary limits in the airflow proving circuits 6 4 Flashesa b Soft Lockout Recycle count exceeds 5 on this call for heat last failure was Limit Circuit Opened During Run 1 Ope...

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