Honeywell SmartValve SV9520H Скачать руководство пользователя страница 4

SV9520H SMARTVALVE™ SYSTEM CONTROL LINE VOLTAGE POLARITY SENSE MODELS

69-1383

4

Ignition system controls with standard or slow opening 
regulators (SV9520H) can be converted from one gas to 
the other with a conversion kit (ordered separately). 
Order part no. 393691 to convert from natural 
(manufactured) to LP gas; order part no. 394588 to 
convert from LP to natural (manufactured) gas. 

Install Adapters To Control

If adapters are being installed on the control, mount them 
as follows:

Flanges

1.

Choose the appropriate flange for your application.

2.

Remove the seal over the ignition system control 
inlet or outlet.

3.

Make sure that the O-ring is fitted in the groove of 
the flange. If the O-ring is not attached or missing, 
do not use the flange.

4.

With the O-ring facing the ignition system control, 
align the screw holes on the ignition system control 
with the holes in the flange. Insert and tighten the 
screws provided with the flange. See Fig. 1. 
Tighten the screws to 25 inch-pounds of torque to 
provide a gas-tight seal.

Fig. 1. Firmly fasten flange to valve,  but 

do not overtighten screws.

Bushings

1.

Remove the seal over the ignition system control 
inlet or outlet.

2.

Apply a moderate amount of good quality pipe 
compound to the bushing, leaving two end threads 
bare. On an LP installation, use compound resis-
tant to LP gas. Do not use Teflon tape.

3.

Insert the bushing in the ignition system control 
and carefully thread the pipe into the bushing until 
tight.

Complete the instructions below for installing the piping, 
installing the control, and connecting the wiring. Make 
sure the leak test you perform on the control after 
completing the installation includes leak testing the 
adapters and screws. If you use a wrench on the valve 
after the flanges are installed, use the wrench only on the 
flange, not on the control. See Fig. 5.

Location

The SV9520H is mounted in the appliance vestibule on 
the gas manifold.

CAUTION

Equipment Damage Hazard.
Water can damage equipment and wiring.
Do not locate where water can drip on the control.

IMPORTANT

These ignition system controls are shipped with 
protective seals over the inlet and outlet 
tappings. Do not remove the seals until ready to 
connect the piping.

Install Piping to Control

All piping must comply with local codes and ordinances 
or with the National Fuel Gas Code (ANSI Z223.1 NFPA 
No. 54), whichever applies. Tubing installation must 
comply with approved standards and practices.

1.

Use new, properly reamed pipe free from chips. If 
tubing is used, make sure the ends are square, 
deburred and clean. All tubing bends must be 
smooth and without deformation.

2.

Run pipe or tubing to the ignition system control. If 
tubing is used, obtain a tube-to-pipe coupling to 
connect the tubing to the ignition system control.

3.

Install a sediment trap in the supply line to the 
ignition system control. See Fig. 2.

Fig. 2. Sediment trap installation.

M17605

VALVE OUTLET

FLANGE

9/64 INCH 
HEX 
SCREWS 
(4) 

HORIZONTAL

DROP

PIPED
GAS
SUPPLY

PIPED
GAS
SUPPLY

3 IN.
(76 MM)
MINIMUM

3 IN.
(76 MM)
MINIMUM

RISER

IGNITION
SYSTEM
CONTROL

TUBING
GAS
SUPPLY

HORIZONTAL

DROP

3 IN.
(76 MM)
MINIMUM

RISER

M3343C

1

IGNITION
SYSTEM
CONTROL

IGNITION
SYSTEM
CONTROL

1

CAUTION

Gas Leakage Hazard. 
Failure to follow precautions can result in a gas-filled work area.
Shut off the main gas supply before removing end cap. Test for gas 
leakage when installation is complete.

ALL BENDS IN METALLIC TUBING MUST BE SMOOTH.

Содержание SmartValve SV9520H

Страница 1: ... control is removed when the thermostat call for heat ends This system is suitable for a wide range of fan assisted combustion gas fired appliances including furnaces rooftop furnaces boilers unit heaters infrared heaters water heaters and commercial cooking appliances The specific application of the SmartValve System is the responsibility of the appliance manufacturer See Table 2 for temperature ...

Страница 2: ...pressure drop Table 4 Gas Capacity Conversion Factor Table 5 Adapter Flange Part Numbers a Flange kits include one flange one O ring and four mounting screws PLANNING THE INSTALLATION WARNING Fire or Explosion Hazard Can cause property damage severe injury or death Follow these warnings exactly 1 Plan the installation as outlined below 2 Plan for frequent maintenance as described in the Maintenanc...

Страница 3: ...l Shock Hazard Can cause serious injury or death Disconnect power supply before installation More than one disconnect may be necessary Connect the appliance chassis to earth ground Make sure the 120 Vac neutral line and earth ground are electrically common at the breaker box INSTALLATION When Installing this Product 1 Read these instructions carefully Failure to follow them could damage the produc...

Страница 4: ...he control after completing the installation includes leak testing the adapters and screws If you use a wrench on the valve after the flanges are installed use the wrench only on the flange not on the control See Fig 5 Location The SV9520H is mounted in the appliance vestibule on the gas manifold CAUTION Equipment Damage Hazard Water can damage equipment and wiring Do not locate where water can dr...

Страница 5: ...ol inlet and outlet if necessary 6 Connect the pipe to the ignition system control inlet and outlet Use a wrench on the square ends of the ignition system control If a flange is used place the wrench on the flange rather than on the ignition system control Refer to Fig 4 and 5 Fig 4 Top view of ignition system control Fig 5 Proper use of wrench on ignition system control with and without flanges P...

Страница 6: ...commonality STARTUP AND CHECKOUT Ignition System Control Switch Settings Ignition system control switch settings are as follows OFF prevents main gas flow through the ignition system control ON permits gas to flow through the control body At the appropriate time in the appliance operation main gas can flow to the main burner NOTE Controls are shipped with the ignition system control switch in the ...

Страница 7: ...river turn the inner adjustment screw clockwise to increase or counterclockwise to decrease the gas pressure to the burner c Always replace the cap screw and tighten firmly to prevent gas leakage 4 If the desired outlet pressure or flow rate cannot be achieved by adjusting the ignition system control check the ignition system control inlet pressure using a manometer at the ignition system control ...

Страница 8: ...ening model to assure lightoff at step pressure Model Type Type of Gas Nominal Inlet Pressure Range Factory Set Nominal Outlet Pressure Setting Range Step Full Rate Step Full Rate Slow NAT 5 0 to 7 0 3 5 3 0 to 5 0 LP 12 0 to 14 0 10 0 8 0 to 12 0 Model Type Type of Gas Nominal Inlet Pressure Range Factory Set Nominal Outlet Pressure Setting Range Step Full Rate Step Full Rate Slow NAT 1 2 to 1 7 ...

Страница 9: ...ls 3 Observe LED indicator on SV9520 check and repair the system as noted in Table 9 4 After LED flash code analysis and appliance repair are complete turn thermostat below room temperature for 10 seconds turn the thermostat above room temperature to initiate a new call for heat 5 Observe the ignition sequence comparing it to the Sequence of Operation shown in Fig 11 Allow the new ignition sequenc...

Страница 10: ...tion comparing it to the Sequence of Operation shown in Fig 11 Allow the ignition sequence to proceed until the appliance lights or an abnormal or unexpected event is observed Be sure to wait long enough for one of the LED diagnostic codes to flash 7 Observe the LED indicator on the SmartValve check and repair the system as noted in Table 10 8 After analysis and repair are complete turn off applia...

Страница 11: ...reset the safety control 2 Disconnect all electric power to the appliance 3 Remove the ignition system control access panel 4 Move the ignition system control switch to the OFF position 5 Wait five minutes to clear out any unburned gas If you then smell gas STOP Follow Step 1 in the Warning above If you do not smell gas continue with the next step 6 Move the ignition system control switch to the O...

Страница 12: ...R PROVING SWITCH PROVED CLOSED WITHIN 30 SECONDS COMBUSTION AIR BLOWER OFF MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE 1 HOUR AUTO LOCKOUT RESET DELAY MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE CIRCULATING AIR FAN OFF AFTER DELAY WAIT FOR NEXT CALL FOR HEAT FAILED TRIALS FOR IGNITION LESS THAN FOUR DURING THIS IGNITION SEQUENCE NO NO YES YES YES NO NO MAIN VALVE ...

Страница 13: ...hes Limit string open Combustion air blower is energized If control system includes ST9160 Electronic Fan Timer the heat speed circulating air fan will be energized System waits for limit string to close then initiates a new ignition sequence 1 Open high temperature or auxiliary limit switch 2 Open manual reset or auto reset burner rollout switch in the limit circuit 3 Limit and rollout switch cir...

Страница 14: ... inducer wiring 2 Low line voltage power supply 3 Airflow proving switch operation tubing wiring 4 Obstructions or restrictions in appliance air intake or exhaust flue system that prevent proper combustion airflow 5 Other devices such as auxiliary limits in the airflow proving circuits 6 4 Flashesa b Soft Lockout Recycle count exceeds 5 on this call for heat last failure was Limit Circuit Opened D...

Страница 15: ...hes Limit string open Combustion air blower is energized If control system includes ST9160 Electronic Fan Timer the heat speed circulating air fan will be energized System waits for limit string to close then initiates a new ignition sequence 1 Open high temperature or auxiliary limit switch 2 Open manual reset or auto reset burner rollout switch in the limit circuit 3 Limit and rollout switch cir...

Страница 16: ... 2 Low line voltage power supply 3 Airflow proving switch operation tubing wiring 4 Obstructions or restrictions in appliance air intake or exhaust flue system that prevent proper combustion airflow 5 Other devices such as auxiliary limits in the airflow proving circuits 6 4 Flashesa b Soft Lockout Recycle count exceeds 5 on this call for heat last failure was Limit Circuit Opened During Run 1 Ope...

Отзывы: