Honeywell SmartValve SV9520H Скачать руководство пользователя страница 1

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INSTALLATION INSTRUCTIONS

69- 1383

SV9520H

 SmartValve™ System Control

Line Voltage Polarity Sense Models

APPLICATION

The SV9520H SmartValve™ System Controls combines 
gas flow control and electronic direct main burner ignition 
sequencing functions into a single unit. The ignition 
source is 120V hot surface igniter lighting the main 
burner flame. Two types of 120V igniters may be used; 
see Table 1. Provides all gas ignition safety functions by 
controlling gas flow, ignition source, and a 120 Vac 
combustion air blower. The control also monitors the 
appliance airflow proving switch circuit and limit string to 
assure proper appliance operation. The SmartValve 
System Controls provide prepurge, postpurge and timed 
trial for ignition with multiple ignition trials and auto reset 
from lockout. Diagnostic LED indicates system status.

The control communicates directly with the ST9160 
Electronic Fan Timer (EFT) in typical forced warm air 
furnace applications. It will also interface with the 208907 
Terminal Board, providing compatibility with power 
stealing thermostats. Or, it directly interfaces with the 
appropriate power supplies and a system thermostat for 
additional appliance applications. When controlled 
directly by a thermostat, the control does not provide a 
postpurge function, as power to the control is removed 
when the thermostat call for heat ends.

This system is suitable for a wide range of fan-assisted, 
combustion, gas-fired appliances including furnaces, 
rooftop furnaces, boilers, unit heaters, infrared heaters, 
water heaters and commercial cooking appliances. The 
specific application of the SmartValve System is the 
responsibility of the appliance manufacturer. See Table 2 
for temperature ranges and regulator types.

SPECIFICATIONS

CAUTION

Equipment Damage Hazard.
Improper replacement can damage 
equipment.
The SV9520 provides direct replacement only. 

Body Pattern:   Straight through with 1/2 in. inlet and 1/2 

in. outlet; or 1/2 in. NPT inlet and 1/2 in. inverted flare 
outlet.

Electrical Ratings:
System Transformer:

SV9520: 40 VA minimum NEMA rated.

NOTE:

Larger system transformer may be required for 
specific application.

Voltage and Frequency:

24 Vac, 60 Hz.
Output Ratings:
Igniter Load: 5A maximum at 120 Vac.
Induced Draft Motor Load: 2.5A Full Load, 10A 

Locked Rotor at 120 Vac.

Current at 24 Vac:

Thermostat with control connected directly to 

thermostat: 0.25A.

Table 1. SmartValve System Controls Hot Surface Igniter Type.

NOTE:

See Table 4 for gas capacities.

Table 2. Model Number Suffix Letter Designation.

Prepurge Time (Factory-Set): 15 or 30 seconds, 

depending on model.

Ignition Activation Period (IAP):  4 or 6 seconds typi-

cal, depending on model.

HSI Warm-up (seconds)

Model Number

Hot Surface Igniter Type

First Try

Subsequent Tries

SV9520H

Norton 601

7

12

Model Number Suffix Letter

Ambient Temperature Range

Pressure Regulator Type

H

0°F to 175°F (-18°C to +79°C)

Slow-opening.

Содержание SmartValve SV9520H

Страница 1: ... control is removed when the thermostat call for heat ends This system is suitable for a wide range of fan assisted combustion gas fired appliances including furnaces rooftop furnaces boilers unit heaters infrared heaters water heaters and commercial cooking appliances The specific application of the SmartValve System is the responsibility of the appliance manufacturer See Table 2 for temperature ...

Страница 2: ...pressure drop Table 4 Gas Capacity Conversion Factor Table 5 Adapter Flange Part Numbers a Flange kits include one flange one O ring and four mounting screws PLANNING THE INSTALLATION WARNING Fire or Explosion Hazard Can cause property damage severe injury or death Follow these warnings exactly 1 Plan the installation as outlined below 2 Plan for frequent maintenance as described in the Maintenanc...

Страница 3: ...l Shock Hazard Can cause serious injury or death Disconnect power supply before installation More than one disconnect may be necessary Connect the appliance chassis to earth ground Make sure the 120 Vac neutral line and earth ground are electrically common at the breaker box INSTALLATION When Installing this Product 1 Read these instructions carefully Failure to follow them could damage the produc...

Страница 4: ...he control after completing the installation includes leak testing the adapters and screws If you use a wrench on the valve after the flanges are installed use the wrench only on the flange not on the control See Fig 5 Location The SV9520H is mounted in the appliance vestibule on the gas manifold CAUTION Equipment Damage Hazard Water can damage equipment and wiring Do not locate where water can dr...

Страница 5: ...ol inlet and outlet if necessary 6 Connect the pipe to the ignition system control inlet and outlet Use a wrench on the square ends of the ignition system control If a flange is used place the wrench on the flange rather than on the ignition system control Refer to Fig 4 and 5 Fig 4 Top view of ignition system control Fig 5 Proper use of wrench on ignition system control with and without flanges P...

Страница 6: ...commonality STARTUP AND CHECKOUT Ignition System Control Switch Settings Ignition system control switch settings are as follows OFF prevents main gas flow through the ignition system control ON permits gas to flow through the control body At the appropriate time in the appliance operation main gas can flow to the main burner NOTE Controls are shipped with the ignition system control switch in the ...

Страница 7: ...river turn the inner adjustment screw clockwise to increase or counterclockwise to decrease the gas pressure to the burner c Always replace the cap screw and tighten firmly to prevent gas leakage 4 If the desired outlet pressure or flow rate cannot be achieved by adjusting the ignition system control check the ignition system control inlet pressure using a manometer at the ignition system control ...

Страница 8: ...ening model to assure lightoff at step pressure Model Type Type of Gas Nominal Inlet Pressure Range Factory Set Nominal Outlet Pressure Setting Range Step Full Rate Step Full Rate Slow NAT 5 0 to 7 0 3 5 3 0 to 5 0 LP 12 0 to 14 0 10 0 8 0 to 12 0 Model Type Type of Gas Nominal Inlet Pressure Range Factory Set Nominal Outlet Pressure Setting Range Step Full Rate Step Full Rate Slow NAT 1 2 to 1 7 ...

Страница 9: ...ls 3 Observe LED indicator on SV9520 check and repair the system as noted in Table 9 4 After LED flash code analysis and appliance repair are complete turn thermostat below room temperature for 10 seconds turn the thermostat above room temperature to initiate a new call for heat 5 Observe the ignition sequence comparing it to the Sequence of Operation shown in Fig 11 Allow the new ignition sequenc...

Страница 10: ...tion comparing it to the Sequence of Operation shown in Fig 11 Allow the ignition sequence to proceed until the appliance lights or an abnormal or unexpected event is observed Be sure to wait long enough for one of the LED diagnostic codes to flash 7 Observe the LED indicator on the SmartValve check and repair the system as noted in Table 10 8 After analysis and repair are complete turn off applia...

Страница 11: ...reset the safety control 2 Disconnect all electric power to the appliance 3 Remove the ignition system control access panel 4 Move the ignition system control switch to the OFF position 5 Wait five minutes to clear out any unburned gas If you then smell gas STOP Follow Step 1 in the Warning above If you do not smell gas continue with the next step 6 Move the ignition system control switch to the O...

Страница 12: ...R PROVING SWITCH PROVED CLOSED WITHIN 30 SECONDS COMBUSTION AIR BLOWER OFF MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE 1 HOUR AUTO LOCKOUT RESET DELAY MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE CIRCULATING AIR FAN OFF AFTER DELAY WAIT FOR NEXT CALL FOR HEAT FAILED TRIALS FOR IGNITION LESS THAN FOUR DURING THIS IGNITION SEQUENCE NO NO YES YES YES NO NO MAIN VALVE ...

Страница 13: ...hes Limit string open Combustion air blower is energized If control system includes ST9160 Electronic Fan Timer the heat speed circulating air fan will be energized System waits for limit string to close then initiates a new ignition sequence 1 Open high temperature or auxiliary limit switch 2 Open manual reset or auto reset burner rollout switch in the limit circuit 3 Limit and rollout switch cir...

Страница 14: ... inducer wiring 2 Low line voltage power supply 3 Airflow proving switch operation tubing wiring 4 Obstructions or restrictions in appliance air intake or exhaust flue system that prevent proper combustion airflow 5 Other devices such as auxiliary limits in the airflow proving circuits 6 4 Flashesa b Soft Lockout Recycle count exceeds 5 on this call for heat last failure was Limit Circuit Opened D...

Страница 15: ...hes Limit string open Combustion air blower is energized If control system includes ST9160 Electronic Fan Timer the heat speed circulating air fan will be energized System waits for limit string to close then initiates a new ignition sequence 1 Open high temperature or auxiliary limit switch 2 Open manual reset or auto reset burner rollout switch in the limit circuit 3 Limit and rollout switch cir...

Страница 16: ... 2 Low line voltage power supply 3 Airflow proving switch operation tubing wiring 4 Obstructions or restrictions in appliance air intake or exhaust flue system that prevent proper combustion airflow 5 Other devices such as auxiliary limits in the airflow proving circuits 6 4 Flashesa b Soft Lockout Recycle count exceeds 5 on this call for heat last failure was Limit Circuit Opened During Run 1 Ope...

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