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Sensepoint XCD RTD Technical Manual SPXCDHMRTEN Issue 1

12 Servicing

12.1 Sensor replacement

The Sensepoint Toxic Sensor has a replaceable sensor cartridge. To replace the sensor

cartridge follow the procedure below:

Diagram 16: Sensepoint Toxic Sensor Exploded diagram

WARNINGS

Take care when handling sensors as they may contain corrosive solutions. Do not tamper

or in any way dis-assemble the sensor. Do not expose to temperatures outside the

recommended range. Do not expose sensor to organic solvents or flammable liquids.

At the end of their working life, replacement electrochemical sensors for oxygen and toxic

gas must be disposed of in an environmentally safe manner. Disposal should be according

to local waste management requirements and environmental legislation.

Alternatively, old replaceable sensors may be securely packaged and returned to Honeywell

Analytics clearly marked for environmental disposal.

Electrochemical sensors should NOT be incinerated as this action may cause the cell to

emit toxic fumes.

Caution: The following procedure should be followed carefully and only performed by

suitably trained personnel.

A fault condition will be signalled by the detector if the sensor is removed with the unit

under power.

Main Body of

Sensor

Cap

Internal

Hydrophobic

Assembly

Filter

Housing/Retainer

Barrier

RFI Screen/Metal

Gauze

Sensor Cartriage

Содержание Sensepoint XCD RTD

Страница 1: ...Technical Manual Sensepoint XCD RTD Remote Toxic Detector Technical Manual ...

Страница 2: ...t to open a junction box enclosure or replace refit the sensor in potentially hazardous atmospheres while power is still applied to the transmitter The detector must be earthed grounded for electrical safety and to limit the effects of radio frequency interference Earth ground points are provided inside and outside the unit The internal grounding shall be used as the primary equipment ground The e...

Страница 3: ... types of notices are used throughout this Technical Manual WARNING Identifies a hazardous or unsafe practice which could result in severe injury or death to personnel Caution Identifies a hazardous or unsafe practice which could result in minor injury to personnel or product or property damage Note Identifies useful additional information Every effort has been made to ensure the accuracy of this ...

Страница 4: ...mitter to Sensepoint Toxic 16 6 3 Power 17 6 4 Cabling 18 6 5 Cable and Earth Ground regimes 18 6 6 Ground Terminal Wiring 19 7 Default configuration 20 8 Normal Operation 22 8 1 Display Screen 22 8 2 System Status 23 8 3 Magnetic Wand Activation 24 8 4 Operation Mode Structure 24 9 First time switch on Commissioning 25 9 1 Gas Selection 27 9 1 1 Gas TYPE set up 27 9 1 2 Gas Measuring RANGE set up...

Страница 5: ...nstallation Drawing 51 17 1 Mechanical Installation Drawing 51 17 2 Electronic Connection Drawing 52 17 3 Sensepoint XCD RTD Typical Installation Drawing 54 17 4 Mounting Bolt Assy Drawing 55 17 5 Mounting Bracket Drawing 56 18 Certification 57 18 1 China GB Ex and PA 57 18 2 Korea KTL 60 18 3 European ATEX 61 18 4 International IEC 64 18 5 ATEX Name Plate 66 19 Cross Interference and Cross Calibr...

Страница 6: ...nsepoint Toxic sensors that can be locally or remotely mounted The detectable gases for Sensepoint XCD RTD include Ammonia Chlorine Nitrogen Monoxide Nitrogen Dioxide Sulphur Dioxide Oxygen Hydrogen Sulphide Carbon Monoxide and Hydrogen The transmitter features a display and three programmable relays for controlling external equipment e g alarms sirens valves or switches The transmitter provides a...

Страница 7: ...rmation Diagnostic information may also be displayed when the transmitter is interrogated using a magnet The transmitter cover has a glass window which allows use of the Magnetic Wand to activate the three user interface magnetic switches that are located on the front of the display module The magnet also enables a non intrusive one man calibration and configuration facility for the Sensepoint XCD...

Страница 8: ...nvironments The Junction Box P N 00780 A 0100 is an optional accessory can be used for remote sensor mounting Make the connection from the junction box to transmitter using suitable cable and cable gland Magnetic wand The magnetic wand P N SPXCDMAG is used as a tool to allow the user to communicate with the Sensepoint XCD RTD transmitter for the purpose of configuration calibration and interrogati...

Страница 9: ...ment from the supply circuit before opening the detector enclosure Keep assembly tightly closed during operation Never attempt to open a junction box enclosure or replace refit the sensor in potentially hazardous atmospheres while power is still applied to the transmitter The detector must be earthed grounded for electrical safety and to limit the effects of radio frequency interference Earth grou...

Страница 10: ...el The agreement reached on the location of detectors should be recorded The Honeywell Analytics Gas Book may be referred to for further useful information regarding gas detector mounting and location Please contact your local sales service agent for a copy 5 2 Mounting the transmitter The Sensepoint XCD transmitter has an integral mounting plate consisting of four mounting holes on the transmitte...

Страница 11: ...g 3 Note If the XCD sunshade is to be used then fit the sunshade and the two locking bolts and washers to the M8 x 80 bolts 4 Place the transmitter housing against the mounting position and fit the two U channel mounting bars the other side of the Pipe Structure 5 Secure bolts to the threaded holes of the U channel mounting bars 6 Tighten the four bolts securely but do not over tighten until the t...

Страница 12: ...e bottom entry into the terminal area 4 Firmly screw the sensor thread into the bottom entry 5 Connect the sensor wires to the terminals as shown in section 6 WARNINGS Care should be taken when removing and refitting the Sensepoint plug in Sensor Cartridge so that damage to the connection pins can be avoided If using an anti seize compound the threads should be thinly coated with an approved silic...

Страница 13: ...the sensor to the junction box refer to sensor manual 3 Connect the junction box to the transmitter using suitable cable and cable glands Note The maximum cable length between the remotely mounted sensor and the XCD RTD transmitter is 30 meters 100 feet 4 Terminate the wires from the sensor in the transmitter as shown in section 6 Diagram 7 Remote Sensor Mounting NTS SA 17 Jul 09 Sensepoint XCD RT...

Страница 14: ...ous atmosphere de classify the area or disconnect the equipment from the supply circuit before opening the detector enclosure Keep assembly tightly closed during operation Never attempt to open a junction box enclosure or replace refit the sensor in potentially hazardous atmospheres while power is still applied to the transmitter The detector must be earthed grounded for electrical safety and to l...

Страница 15: ...andards or codes of practice XCD Source 3 Wire 4 20mA Source XCD Sink 3 Wire 4 20mA Sink Controller VE Signal 1 2 3 VE Signal VE RL VE 1 3 2 1 2 3 Transmitter 1 3 2 Transmitter RL Controller VE Signal 1 2 3 VE Signal VE VE 1 3 2 RL Controller VE Signal 1 2 3 VE Signal VE VE 1 3 2 6 1 Terminal connections Note Ensure that none of the wires in the terminal area cause an obstruction when refitting th...

Страница 16: ...al 4 COM Drain MODBUS RTU RS485 Pending 5 TxD MODBUS B 6 RxD MODBUS A 7 RLY1 NC Normally Closed Programmable Relay 1 Default A1 8 RLY1 COM Common 9 RLY1 NO Normally Open 10 RLY2 NC Normally Closed Programmable Relay 2 Default A2 11 RLY2 COM Common 12 RLY2 NO Normally Open 13 RLY3 NC Normally Closed Programmable Relay 3 Default Fault 14 RLY3 COM Common 15 RLY3 NO Normally Open 16 VE Red 24V DC Sens...

Страница 17: ...mum voltage is I P V 5 18 278 mA I detector So the maximum field cable loop resistance R loop 6 0 278 22 Ohms or 11 Ohms per core allowing for component variations losses etc The following tables show the maximum cable distances between the controller and transmitter assuming a voltage drop of 3V in each core and for different cable parameters The tables are examples only and actual cable paramete...

Страница 18: ... with a suitable certified sealing plug one plug is supplied 6 5 Cable and Earth Ground regimes Effective Earth Ground bonding is important to ensure good EMC and RFI immunity The following diagrams show examples of how to earth ground bond the cable at enclosures The same principles apply to conduit installations These bonding techniques provide good RFI EMC performance Earth ground loops must be...

Страница 19: ...Utilize the shield of the wiring cable recommended in the wiring instructions For connection to this terminal Twist the shield wire to avoid stray shield wires Loosen the screw sufficiently and wrap the wire around the screw in a U shape Raise the clamp and place the wire between the clamp and ground base lower the clamp and tighten the screw to 6 9lb in torque External Ground Connection If requir...

Страница 20: ...Inhibit 2 0 mA default or 4 0 mA for Toxic and Flammable 2 0 mA default or 17 4 mA For Oxygen Signal output inhibited during menu use If any relay is set to inhibit relay then inhibit relay will be activated Timeout Disabled No inhibit timeout The detector waits for a button press before returning to the previous state setting Timeout period can be set in Configure Inhibit menu in Configuration Mo...

Страница 21: ...0 ppm 1 5 ppm Rising 6 0ppm Rising 1 5ppm Ammonia NH3 50 0 ppm 20 0ppm Rising 30 0ppm Rising 5 0ppm 100 ppm 20ppm Rising 40ppm Rising 10ppm 1000 ppm 200ppm Rising 400ppm Rising 100ppm Hydrogen H2 1000 ppm 200ppm Rising 400ppm Rising 100ppm H2 9999 ppm 2000ppm Rising 4000ppm Rising 1000ppm Nitrogen Monoxide NO 100 ppm 20ppm Rising 40ppm Rising 10ppm Sulphur Dioxide SO2 15 0 ppm 2 0ppm Rising 6 0ppm...

Страница 22: ...acklit with hi intensity multi colour LED indicator to show NORMAL ALARM and FAULT status During normal operation the instrument display shows a steady GREEN backlight During Low and High Gas Alarm it displays a flashing RED backlight During Fault condition the instrument display shows a flashing YELLOW backlight The screen is visible through the window of the transmitter s cover The display shows...

Страница 23: ...ult icon blinking Dependent on system status Green Steady Normal 0 0 Gas concentration 4 20 mA Green Steady Alarm 1 Gas concentration 1st alarm icon blinking 4 20 mA Red flashing Alarm 2 Gas concentration 2nd alarm icon blinking 4 20 mA 1 Red flashing Over range Full scale icon and reading blinking 22mA 2 Red flashing Inhibit Inhibit icon dependent on Menu command If any relay is set to inhibit re...

Страница 24: ...ode Structure Sensepoint XCD RTD has 3 operating modes 1 Monitoring mode is the normal operating status while XCD RTD measures and displays gas concentration The fault warning status is periodically checked relay contacts are activated according to the configuration 2 Configuration mode this mode allows parameters relating to the configuration of the Transmitter functions to be changed according t...

Страница 25: ... the Display Module Connector on the Terminal Module Caution Ensure that power is removed from the Sensepoint XCD RTD transmitter when the display module is plugged into or unplugged from the terminal module Failure to remove power may cause hardware damage 8 Switch On external power to the detector 9 All the display icons text numbers are displayed for 3 seconds 10 A start up sequence will then b...

Страница 26: ... up procedure For the CO sensor version Note For a full description of each screen shown in Diagram 14 please refer to Section 13 3 Review Mode of this Manual 11 The warm up countdown of 60 seconds depending on the gas type is then displayed 12 Normal Monitoring Mode is then resumed ...

Страница 27: ... scroll one at a time through the available gas types until the desired one is found The available gases are listed as below Gas abbreviation Gas description Remark NO Nitrogen Monoxide For use with Sensepoint Toxic range of Honeywell Analytics sensors Default alarm levels shown in Table 3 will be automatically set according to the measuring range selected see section 9 1 2 NO2 Nitrogen Dioxide Cl...

Страница 28: ...ser part is flashing 2 Hold the magnet over for one second and remove The display will show UNIT and one of the units of measure will be flashing at the lower right hand side of the LCD 3 Now with the magnet use the or switches to scroll one at a time through the available units of measure until the desired one is found The available units are listed as below Unit of measure Unit Description k Kel...

Страница 29: ...ld the magnet over the switch for one second and remove The display will change to SEL GAS 3 Hold the magnet over the switch for one second and remove The display will change to SEt rAng Hold the magnet over the switch for one second and remove When a gas detector other than the Honeywell Analytics Sensepoint Toxic range of sensors is to be used go to step 6 4 When using a Honeywell Analytics Sens...

Страница 30: ...move The display will then show HIgh 100 the 100 part is flashing HIgh means the highest value in any given measuring range 11 Now with the magnet use the or switches to select the desired upper value of the measuring range 12 Once the desired upper value is showing on the display hold the magnet over the switch for one second and remove 13 The display will then show CAL YES the YES part is flashi...

Страница 31: ...pproximately 1 to 1 5 litres per minute for calibration Apply the gas at the flow rate for the recommended application concentration and time please see Table 6 Gas Range Recommended Test Concentration Application Time Minutes Operating Temp Min Max H2S 0 to 20ppm 10ppm 3 mins 20 C 50 C H2S 0 to 50ppm 20ppm 3 mins 20 C 50 C H2S 0 to 100ppm 50ppm 3 mins 20 C 50 C CO 0 to 100ppm 50ppm 3 mins 20 C 50...

Страница 32: ...sor cap assembly from the sensor main body and replace with a Gassing Cap Part No 2106D2097 and Flow Housing If the output with no gas applied is not zero then adjust the zero potentiometer through the Gassing Cap access holes see Diagram 15 to obtain a zero indication Diagram 15 Sensepoint Toxic Sensor Zero and Span potentiometer Zero Pot Span Zero Pot Non Oxygen Oxygen Span A compressed air cyli...

Страница 33: ...y shows the current calibration span gas concentration while flashing the icon Use to change the calibration span gas concentration and when required span calibration level is set 14 The display will show the current gas reading and the icon flashes 15 Connect the regulator to the span gas cylinder Apply gas at a flow rate of 1liter per minute for the recommended application time See Table 6 Note ...

Страница 34: ... of setting a calibration due warning 22 The display alternates between Purg gAS and the gas reading to indicate that the unit is expecting the span gas to be removed from the sensor 23 Promptly switch off the calibration span gas and remove the Sensepoint XCD Gassing Cap from the sensor to allow the gas to disperse 24 When the reading falls below 50 of the calibration gas level the display indica...

Страница 35: ... must be followed to maintain the overall certification of the sensor and transmitter To reduce the risk of ignition of hazardous atmosphere de classify the area or disconnect the equipment from the supply circuit before opening the transmitter enclosure Keep assembly tightly closed during operation Never attempt to open a junction box enclosure or replace refit the sensor in potentially hazardous...

Страница 36: ...xygen and toxic gas must be disposed of in an environmentally safe manner Disposal should be according to local waste management requirements and environmental legislation Alternatively old replaceable sensors may be securely packaged and returned to Honeywell Analytics clearly marked for environmental disposal Electrochemical sensors should NOT be incinerated as this action may cause the cell to ...

Страница 37: ... subsequent note about replacing the Oxygen Sensor Cartriage Caution Dispose of the electrochemical cell in accordance with local regulations 6 Remove the new cell from its packaging and remove the shorting link across the base of cell 7 Plug the new cell into the PCB Note For Oxygen Sensepoint unscrew the old cell connections then screw in the new one 8 Screw the sensor cap assembly back onto the...

Страница 38: ...allation To replace the Terminal Module use the following procedure 1 Unscrew and remove the Transmitter Cover 2 Lift the handle and un plug and remove the Display Module 3 Unplug the connection terminals and lift them clear of the Terminal Module 4 Disconnect the sensor wires at the terminal block 5 Loosen and remove the three cross headed screws that secure the Terminal Module to the Transmitter...

Страница 39: ...3 Significant zero drift Re zero calibrate F 04 Unexpected sensor fitted Replace sensor F 05 EEPROM is corrupted Reset transmitter If fault still appear replace transmitter F 06 Low supply voltage Reset transmitter If fault still appear replace transmitter F 07 SRS processor failure Reset transmitter If fault still appear replace transmitter F 08 RAM read write fault Reset transmitter If fault sti...

Страница 40: ...available via the configuration menu that can be displayed on the transmitter and accessed using the Magnetic Wand The instrument will show the main Menu when the Enter switch is activated with the Magnetic Wand and held for at least 3 seconds The Menu is password protected to prevent any unauthorized changes The password is initially disabled and the default password is 0000 If the default passwo...

Страница 41: ...t inhibit current Set timeout option 5 minute increments Enable disable password Set password Default no password Select 0000 Set calibration interval 30 to 365 days User configurable option to display warning Execute a bump test to check gas response of the sensor Force analogue output to test functionality of GD control system during system commissioning Set alarm 1 alarm 2 levels functionality ...

Страница 42: ...s present at the sensor Return to Monitoring mode Table 9 Transmitter menu descriptions Menu Switch 3 Seconds Select Menu Monitoring Mode Quit ESC command Auto quit after no activity of timeout Abort Configuration Mode Inhibited Access permitted Inhibit mA O P Yes No Set Range Configure Inhibit Set Password Set Cal Interval Bump Test Force Current Set Alarms Set Relays Relay Operation Set Location...

Страница 43: ... left hand column Use to select the required menu and to enter Follow the information and instructions in the table from left to right from the required menu GAS NAME CURRENT CONCENTRATION AND FLASHING ICON DISPLAYED APPLY SPAN GAS AND USE WHEN READING STABLE IF OK PurG DISPLAYED REMOVE SPAN GAS WHEN READING 50 OF SPAN POINT COUNTDOWN BEGINS UNIT RETURNS TO MENU MODE GAS TARGET CONCENTRATION FLASH...

Страница 44: ...MRTEN Issue 1 44 1 Refer to section 10 1 for detailed zero and span calibration procedures A detector fitted with an oxygen sensor will skip the zeroing 2 The calibration due warning counter is automatically reset after a successful calibration ...

Страница 45: ... each review item in Review Mode are shown in the following table Software version SRS version EEP version Gas Measuring range Calibration level Calibration due Alarm 1 Alarm 2 Item name Display Description S W version of transmitter S W version of SRS watch dog EEPROM parameter version Gas type A user selected measuring range Calibration gas level Estimated time to next calibration Alarm settings...

Страница 46: ...itter is installed Power voltage mA input signal from the sensor Internal Transmitter temperature Maximum concentration detected up to now There is no fault detected Table 10 Transmitter menu descriptions Note Power voltage and internal transmitter temperature may be different from actual value due to measuring accuracy and internal heating components ...

Страница 47: ...nd to cycle S W Version Measuring Range Calibration Gas Level EEPROM Version 2 second delay 2 second delay 2 second delay 2 second delay Calibration Due 2 second delay Test Result 2 second delay Peak Reading mA input value 2 second delay 2 second delay Gas Type Supplied input voltage 2 second delay Location 2 second delay SRS Version Alarm Setting 2 second delay 2 second delay Temperature 2 second...

Страница 48: ...Temperature 40ºC to 65ºC 40ºF to 149ºF Note The detector display may become illegible at temperatures below 40 C but the detector continues its gas monitoring function The display is not damaged and recovers when the temperature rises back above 20 C Sensor operating temperature range is dependent on gas type Please refer to the Sensepoint Technical Handbook for details Operating Humidity Continuo...

Страница 49: ... 5 ppm Toxic Sensor M25 2106B1511 ATEXApproved Sensepoint Cl2 0 15 ppm Toxic Sensor M25 2106B1513 ATEXApproved Sensepoint NH3 0 50 ppm Toxic Sensor M25 2106B1514 ATEXApproved Sensepoint NH3 0 1000 ppm Toxic Sensor M25 2106B1515 ATEXApproved Sensepoint NH3 0 100 ppm Toxic Sensor M25 2106B1516 ATEXApproved Sensepoint H2 0 1000 ppm Toxic Sensor M25 2106B1517 ATEXApproved Sensepoint H2 0 10000 ppm Tox...

Страница 50: ...endance where any fault is not found with the equipment Honeywell Analytics shall not be liable for any loss or damage whatsoever or howsoever occasioned which may be a direct or indirect result of the use or operation of the Contract Goods by the Buyer or any Party This warranty covers instrument and parts sold to the Buyer only by authorized distributors dealers and representatives as appointed ...

Страница 51: ...Sensepoint XCD RTD Technical Manual SPXCDHMRTEN Issue 1 51 17 Installation Drawing 17 1 Mechanical Installation Drawing ...

Страница 52: ...ransmitter 1 2 3 1 3 2 7 8 9 10 11 12 13 14 15 R L Controller Controller NC 1 NOTES 1 REFER TO INSTRUCTION MANUAL FOR TECHNICAL DETAILS 2 XCD OPERATING VOLTAGE 18 32Volts DC 5W Max 3 4 20 mA LOOP RESISTANCE TO BE 300 ohms 4 POWER SUPPLY LOOP RESISTANCE TO BE 12 ohm 5 NO TWO EARTGH POINTS SHOULD BE CONNECTED VIA SCREEN AND OR CONDUIT SO AS TO AVOID GROUND LOOPS 6 MULTIPLE EARTH POINTS ARE NOT ALLOW...

Страница 53: ...CAL DETAILS 2 XCD OPERATING VOLTAGE 18 32Volts DC 5W Max 3 4 20 mA LOOP RESISTANCE TO BE 300 ohms 4 POWER SUPPLY LOOP RESISTANCE TO BE 12 ohm 5 NO TWO EARTGH POINTS SHOULD BE CONNECTED VIA SCREEN AND OR CONDUIT SO AS TO AVOID GROUND LOOPS 6 MULTIPLE EARTH POINTS ARE NOT ALLOWED 7 G POINTS CONTINUITY OF SCREEN MAY BE ACHIEVED USING APPROPRIATE GLANDS CABLE OR CONDUIT INTERNAL AND EXTERNAL EARTH POI...

Страница 54: ...9 New Drawing J Y JIN 08 OCT 09 B Add Sheet4 J Y JIN C 27 OCT 09 Change Title J Y JIN J Y JIN 29 OCT 09 D Remove Adaptor E 02 NOV 09 Modify Text J Y JIN F Change Note J Y JIN 06 NOV 09 G 09 NOV 09 Change V Range J Y JIN J Y JIN 12 NOV 09 H Change Note I 13 NOV 09 Change V Range J Y JIN 3001G0496 17 3 Sensepoint XCD RTD Typical Installation Drawing ...

Страница 55: ...Sensepoint XCD RTD Technical Manual SPXCDHMRTEN Issue 1 55 2 1 BEN 316SS 25 Oct 07 A B C D 1 5 30 8 0Ø 13 120 M8x1 25 6g 8 13 M8x1 25 6H 3 1 2 14 96 8 36 1 98 17 4 Mounting Bolt Assy Drawing ...

Страница 56: ...Sensepoint XCD RTD Technical Manual SPXCDHMRTEN Issue 1 56 17 5 Mounting Bracket Drawing ...

Страница 57: ...Sensepoint XCD RTD Technical Manual SPXCDHMRTEN Issue 1 57 18 Certification 18 1 China GB Ex and PA China GB Ex Chinese Version ...

Страница 58: ...Sensepoint XCD RTD Technical Manual SPXCDHMRTEN Issue 1 58 China GB Ex English Version ...

Страница 59: ...Sensepoint XCD RTD Technical Manual SPXCDHMRTEN Issue 1 59 China PA Certification ...

Страница 60: ...Sensepoint XCD RTD Technical Manual SPXCDHMRTEN Issue 1 60 18 2 Korea KTL ...

Страница 61: ...Sensepoint XCD RTD Technical Manual SPXCDHMRTEN Issue 1 61 18 3 European ATEX ATEX For Transmitter ...

Страница 62: ...Sensepoint XCD RTD Technical Manual SPXCDHMRTEN Issue 1 62 ATEX Original Certificate For Transmitter ...

Страница 63: ...Sensepoint XCD RTD Technical Manual SPXCDHMRTEN Issue 1 63 ATEX for Sensor ...

Страница 64: ...Sensepoint XCD RTD Technical Manual SPXCDHMRTEN Issue 1 64 18 4 International IEC IEC Ex for Transmitter ...

Страница 65: ...Sensepoint XCD RTD Technical Manual SPXCDHMRTEN Issue 1 65 IEC Ex for Sensor ...

Страница 66: ...Sensepoint XCD RTD Technical Manual SPXCDHMRTEN Issue 1 66 18 5 ATEX Name Plate ...

Страница 67: ...Sensepoint XCD RTD Technical Manual SPXCDHMRTEN Issue 1 67 19 Cross Interference Please refer Sensepoint Technical Handbook PN 2106M0502 for detail ...

Страница 68: ...ng the details below UK Office Keison Products P O Box 2124 Chelmsford Essex CM1 3UP England Tel 44 0 330 088 0560 Fax 44 0 1245 808399 Email sales keison co uk Please note Product designs and specifications are subject to change without notice The user is responsible for determining the suitability of this product ...

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