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11

65-0156—1

C7024E,F

TROUBLESHOOTING  •  SERVICE

2. Check the detector wiring for defects:

• Incorrect connections.
• Wrong type or size of wire.
• Deteriorated wire.
• Open circuits.
• Short circuits.

3. With the burner running, check the temperature at

the detector. If it exceeds 175

°

 F [79

°

 C]:

• Add additional insulation between the wall of

the combustion chamber and the detector.

• Add a shield or screen to reflect radiated heat

away from the detector, or

• Add cooling (refer to Sight Pipe Ventilation

and Accessories sections).

Removing the Detector from the Sight Pipe

C7024E (see Fig. 8): Loosen the three screws holding

the mounting flange together; slightly rotate the detec-
tor so that the screws clear the slots in the back section of
the flange; separate the flange; and pull off the back
section (with the UV sensor).

C7024F (see Fig. 9): Unscrew the collar from the pipe

union and remove the detector.

NOTE: The detector will be free as soon as the collar is

unscrewed—do not drop it.

Procedure for a Zero Meter Reading:

1. Replace the plug-in amplifier. Then recheck the

flame signal.

2. Replace the ultraviolet sensing tube (see Service

section). Then recheck the flame signal.

3. For a C7024E or F, replace the coil and shutter

assembly (see Service section). Then recheck the flame
signal.

4. If you still cannot obtain a meter reading, re-

place the detector.

IMPORTANT:  At the completion of troubleshooting,

be sure to perform the procedures in the Adjust-
ments and Checkout section.

Service

CAUTION

Open the master switch to disconnect power be-
fore removing or installing the detector or its
cover. More than one disconnect may be involved.

PERIODIC MAINTENANCE

1. Clear the viewing window (or focusing lens) when

necessary. Remove the detector (see Troubleshooting
section) and use a clean cloth placed over the eraser end
of a pencil. You do not have to remove the window (or
lens) to clean it. If it is broken or damaged, or if it is
coated with a substance that cannot be cleaned, replace
it (see Fig. 14).

2. Keep the flame detection system adjusted for the

smoothest, most reliable operation recommended by the
burner manufacturer.

3. Replace the sensing tube, coil and shutter assem-

bly, or viewing window only when necessary to obtain
proper operation.

REMOVING THE DETECTOR COVER

Open the master switch before removing or installing

the detector or its cover. More than one disconnect
may be involved.

C7024E: Unscrew the four captive cover screws (see

Fig. 8) and carefully slide off the cover.

C7024F: Unscrew the six hex-head cover bolts (see

Fig. 9) and carefully pull off the cover.

NOTE: These bolts are removable. Put them in a safe

place to avoid losing them.

REPLACING THE ULTRAVIOLET SENSING
TUBE (See Fig. 12)

1. Open the master switch and remove the detector

cover (see instructions above).

2. Locate the UV sensing tube.

IMPORTANT: On a C7024E or F, be very careful not

to kink or otherwise damage the flexible shutter.

3. On a C7024E or F, gently bend the alignment

guide just enough to free the tip of the tube.

4. Insert a screwdriver between the tube base and

the socket and gently pry out the tube from its socket.

5. Pull the tube out of its socket (and out of the

shutter assembly on a C7024E or F).

6. On a C7024E or F, insert the new tube through the

openings in the shutter assembly.

7. Align the three pins on the new tube with the holes

in the socket.

8. Carefully push the new tube firmly into the socket.

(On a C7024E or F, the alignment guide will snap into
place around the tip of the tube.)

9. Make sure the new UV sensor tube is seated se-

curely.

10. Replace the detector cover.

NOTE: The C7024F cover has a small hole that is

keyed to a pin on the body flange (see Fig. 9).

!

Содержание C7024E

Страница 1: ...ed lead wires allow rapid electrical installation Two flame detectors can be wired in parallel to reducenuisanceshutdownsindifficultflamesight ing applications A swivel mount is available to facilitate flame sighting Models are available with a 40 F 40 C rating Incorporates UV sensor tube checking feature used with Honeywell dynamic self check R7824C Flame Signal Amplifiers Oscillating shutter int...

Страница 2: ...TINGS 60 F to 175 F 51 C to 79 C HOUSING C7024E Violet cast aluminum cover mounting flange with heat block and faceplate are separate to pro vide heat insulation and sealoff Meets NEMA 4 enclosure requirements indoor outdoor protec tion rain tight dust tight hose directed water Optional water jacket available for the C7024E C7024F Explosion proof two piece violet cast aluminum PRESSURE RATING OF Q...

Страница 3: ...k the ratings given in the instructions and on the product to make sure the product is suitable for your application 3 Installer must be a trained experienced flame safe guard service technician 4 After installation is complete check out product operation as provided in these instructions CAUTION Ultraviolet sensing tubes have a life expectancy of 40 000 hours of continuous use within ambi ent tem...

Страница 4: ... If the C7024 is subject to excessive vibration a spe cial antivibration mount part number 123539 can be used for the C7024E If you use this mount install it before positioning and sighting the detector CLEARANCE Make sure there is enough room to easily mount the sight pipe detector and all the required fittings and to remove the detector for troubleshooting and service RADIATION SOURCES Other tha...

Страница 5: ...ay resulting in burner shutdown The problem can be eliminated by diluting the con taminants A strong flow of air through the sight pipe will clear a viewing path through the attenuating mate rial Refer to Sight Pipe Ventilation section It is also desirable to sight the detector at an area containing fewer masking agents such as near the burner nozzle or near the entrance of the combustion air Incr...

Страница 6: ...7024 1 CLOSE NIPPLE 3 4 in FOR A C7024E 1 in FOR A C7024F TEMPORARY TACK WELD COMBUSTION CHAMBER WALL REDUCER BLACK IRON SIGHT PIPE 1 1 2 TO 3 in 38 TO 76 mm DIA REFRACTORY FLARED HOLE 1 IF VENTILATION OF THE SIGHTING PIPE IS REQUIRED ADD PIPE TEE PERFORATED NIPPLE OR OTHER SUITABLE DEVICE FOR VENTILATION M1958A SIGHT PIPE VENTILATION It may be necessary to ventilate the sight pipe to cool the det...

Страница 7: ... see Fig 8 1 The mounting flange is in two pieces Loosen but do not remove the three screws holding the flange together 2 Slightly rotate the detector so the slots in the back section of the mounting flange clear the screws in the front section then separate the two sections 3 Screw the front section of the mounting flange onto the sight pipe reducer or other fitting 4 Fit the slots in the back se...

Страница 8: ... for operation up to 600 volts and for breakdown up to 7500 volts For the other leadwire use moisture resistant no 14 wire selected for a temperature rating above the maximum operating temperature 7 Refer to Fig 10 for wiring connections Fig 10 Wiring diagram for C7024E F Detec tors with RM7824 Flame Safeguard controls with shutter drive circuitry IMPORTANT Do not run the flame detector wiring in ...

Страница 9: ...rner flame alone and both together unless monitoring only the pilot flame when using an intermittent pilot or only the main burner flame when using direct spark ignition With the detector in its final position all re quired flame signals must be steady or stable and as specified in Table 1 If you cannot obtain the proper signal refer to the Troubleshooting section PILOT TURNDOWN TEST If the detect...

Страница 10: ...u encounter other problems in the system refer to the Trouble shooting section in the instructions for the appropriate flame safeguard control NOTE For instructions for replacing the viewing win dow sensing tube and coil and shutter assembly see the Service section TROUBLESHOOTING PROCEDURES First perform the Preliminary Inspection then follow the applicable procedures for either a low reading or ...

Страница 11: ...roubleshooting section and use a clean cloth placed over the eraser end of a pencil You do not have to remove the window or lens to clean it If it is broken or damaged or if it is coated with a substance that cannot be cleaned replace it see Fig 14 2 Keep the flame detection system adjusted for the smoothest most reliable operation recommended by the burner manufacturer 3 Replace the sensing tube ...

Страница 12: ...section NOTE The C7024F Cover has a small hole that is keyed to a pin on the body flange REPLACING THE QUARTZ VIEWING WIN DOW Or Focusing Lens IMPORTANT A quartz window or lens must be used Ordinary glass absorbs or filters out ultraviolet radiation C7024E see Fig 14 1 Open the master switch remove the detector from the sight pipe and remove the cover from the detector 2 Remove the ultraviolet sen...

Страница 13: ...1 2 RED RUBBER WASHER BETWEEN GASKET AND FLANGE 114465 RUBBER MOUNTING GASKETS 3 WINDOW APERTURE BACK SECTION OF MOUNTING FLANGE 120739 GRAY ASBESTOS NEOPRENE GASKET MOUNTING SCREWS 3 2 3 M1961A C7024F See Fig 15 1 Open the master switch and remove the detector from the sight pipe 2 Unscrew the four hex head bolts holding the seal off flange to the faceplate and remove the flange To avoid losing t...

Страница 14: ...65 0156 1 14 ...

Страница 15: ...15 65 0156 1 ...

Страница 16: ...rol Home and Building Control Helping You Control Your World Honeywell Inc Honeywell Limited Honeywell Limitée 1985 Douglas Drive North 740 Ellesmere Road Golden Valley MN 55422 Scarborough Ontario M1P 2V9 Printed in U S A QUALITY IS KEY ...

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