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65-0156—1

10

C7024E,F

ADJUSTMENTS AND CHECKOUT  •  TROUBLESHOOTING

TABLE 1—FLAME SIGNAL.

a

Shutter operation of the C7024E,F causes fluctuations in the readings. Read the average stable current or voltage
disregarding the peaks.

b

This minimum or greater signal should be obtained if the detector is correctly installed and positioned to properly
sense flame. This current or voltage must be obtained before completing the checkout.

RESPONSE TO OTHER ULTRAVIOLET
RADIATION SOURCES

Some sources of artificial light produce small amounts

of ultraviolet radiation. Under certain conditions, an
ultraviolet detector will respond to them as if it is sens-
ing a flame. Do not use an artificial light source to check
the response of an ultraviolet flame detector.
 To check
for proper detector operation, conduct Flame Failure
Response Tests under all operating conditions.

WELD THE SIGHT PIPE

When all adjustments have been made and the flame

signal is acceptable, remove the detector and weld the sight
pipe in its final position. (If you are using a swivel mount, the
pipe may already be welded.) Then reinstall the detector.

FINAL CHECKOUT

Before putting the burner into service, check out the

installation using the checkout procedures for the appro-
priate Flame Safeguard control. After completing the
checkout, run the burner through at least one complete
cycle to verify correct operation.

CAUTION

Do not put the system into operation until all
checkout tests in the instructions for the appro-
priate flame safeguard control, and any others
specified in the burner installation instructions,
are completed satisfactorily.

the detector, follow these procedures. If you encounter
other problems in the system, refer to the Trouble-
shooting section in the instructions for the appropriate
flame safeguard control.

NOTE: For instructions for replacing the viewing win-

dow, sensing tube, and coil and shutter assembly, see
the Service section.

TROUBLESHOOTING PROCEDURES

First perform the Preliminary Inspection, then follow

the applicable procedures for either a low reading or a
zero reading on the meter. After reinstalling the detector
or replacing its cover, recheck the meter reading. Adjust
the position of the detector to try to obtain the proper
flame signal. If you complete all of the procedures and
still can-not obtain a proper flame signal, replace the
detector.

Preliminary Inspection

1. Check for 24 Vdc input voltage. Make sure the

master switch is closed, connections are correct and
power supply voltage is correct.

CAUTION

1. Be extremely careful when troubleshooting

the detector; voltages are preset on some of
the terminals when power is on.

2. Open the master switch to disconnect power

before removing or installing the detector
or its cover. More than one disconnect may
be involved.

EQUIPMENT REQUIRED

For 7800 SERIES Controls, an ohm/volt meter with a

minimum sensitivity of 20,000 ohms/volt and a zero to
five or ten Vdc scale is suggested. When the Keyboard
Display Module is included with the control, flame
signal will be displayed on the module.

For replacement parts, see the Specifications section.

UV SENSOR TUBE TEST

See Adjustments and Checkout section.

UNSATISFACTORY FLAME SIGNAL

If a satisfactory flame signal (see Table 1) cannot

be obtained while adjusting the sighting position of

Flame Detector

Plug-in Flame

Signal Amplifier

Flame Safeguard

Control

Minimuma

Acceptable Steady

Voltage (Vdc)

Maximum

Expected Voltage

(Vdc)

C7024E,F

a

R7824C Dynamic

Self-Check

RM7824

1.25

b

5.0

!

Troubleshooting

!

Содержание C7024E

Страница 1: ...ed lead wires allow rapid electrical installation Two flame detectors can be wired in parallel to reducenuisanceshutdownsindifficultflamesight ing applications A swivel mount is available to facilitate flame sighting Models are available with a 40 F 40 C rating Incorporates UV sensor tube checking feature used with Honeywell dynamic self check R7824C Flame Signal Amplifiers Oscillating shutter int...

Страница 2: ...TINGS 60 F to 175 F 51 C to 79 C HOUSING C7024E Violet cast aluminum cover mounting flange with heat block and faceplate are separate to pro vide heat insulation and sealoff Meets NEMA 4 enclosure requirements indoor outdoor protec tion rain tight dust tight hose directed water Optional water jacket available for the C7024E C7024F Explosion proof two piece violet cast aluminum PRESSURE RATING OF Q...

Страница 3: ...k the ratings given in the instructions and on the product to make sure the product is suitable for your application 3 Installer must be a trained experienced flame safe guard service technician 4 After installation is complete check out product operation as provided in these instructions CAUTION Ultraviolet sensing tubes have a life expectancy of 40 000 hours of continuous use within ambi ent tem...

Страница 4: ... If the C7024 is subject to excessive vibration a spe cial antivibration mount part number 123539 can be used for the C7024E If you use this mount install it before positioning and sighting the detector CLEARANCE Make sure there is enough room to easily mount the sight pipe detector and all the required fittings and to remove the detector for troubleshooting and service RADIATION SOURCES Other tha...

Страница 5: ...ay resulting in burner shutdown The problem can be eliminated by diluting the con taminants A strong flow of air through the sight pipe will clear a viewing path through the attenuating mate rial Refer to Sight Pipe Ventilation section It is also desirable to sight the detector at an area containing fewer masking agents such as near the burner nozzle or near the entrance of the combustion air Incr...

Страница 6: ...7024 1 CLOSE NIPPLE 3 4 in FOR A C7024E 1 in FOR A C7024F TEMPORARY TACK WELD COMBUSTION CHAMBER WALL REDUCER BLACK IRON SIGHT PIPE 1 1 2 TO 3 in 38 TO 76 mm DIA REFRACTORY FLARED HOLE 1 IF VENTILATION OF THE SIGHTING PIPE IS REQUIRED ADD PIPE TEE PERFORATED NIPPLE OR OTHER SUITABLE DEVICE FOR VENTILATION M1958A SIGHT PIPE VENTILATION It may be necessary to ventilate the sight pipe to cool the det...

Страница 7: ... see Fig 8 1 The mounting flange is in two pieces Loosen but do not remove the three screws holding the flange together 2 Slightly rotate the detector so the slots in the back section of the mounting flange clear the screws in the front section then separate the two sections 3 Screw the front section of the mounting flange onto the sight pipe reducer or other fitting 4 Fit the slots in the back se...

Страница 8: ... for operation up to 600 volts and for breakdown up to 7500 volts For the other leadwire use moisture resistant no 14 wire selected for a temperature rating above the maximum operating temperature 7 Refer to Fig 10 for wiring connections Fig 10 Wiring diagram for C7024E F Detec tors with RM7824 Flame Safeguard controls with shutter drive circuitry IMPORTANT Do not run the flame detector wiring in ...

Страница 9: ...rner flame alone and both together unless monitoring only the pilot flame when using an intermittent pilot or only the main burner flame when using direct spark ignition With the detector in its final position all re quired flame signals must be steady or stable and as specified in Table 1 If you cannot obtain the proper signal refer to the Troubleshooting section PILOT TURNDOWN TEST If the detect...

Страница 10: ...u encounter other problems in the system refer to the Trouble shooting section in the instructions for the appropriate flame safeguard control NOTE For instructions for replacing the viewing win dow sensing tube and coil and shutter assembly see the Service section TROUBLESHOOTING PROCEDURES First perform the Preliminary Inspection then follow the applicable procedures for either a low reading or ...

Страница 11: ...roubleshooting section and use a clean cloth placed over the eraser end of a pencil You do not have to remove the window or lens to clean it If it is broken or damaged or if it is coated with a substance that cannot be cleaned replace it see Fig 14 2 Keep the flame detection system adjusted for the smoothest most reliable operation recommended by the burner manufacturer 3 Replace the sensing tube ...

Страница 12: ...section NOTE The C7024F Cover has a small hole that is keyed to a pin on the body flange REPLACING THE QUARTZ VIEWING WIN DOW Or Focusing Lens IMPORTANT A quartz window or lens must be used Ordinary glass absorbs or filters out ultraviolet radiation C7024E see Fig 14 1 Open the master switch remove the detector from the sight pipe and remove the cover from the detector 2 Remove the ultraviolet sen...

Страница 13: ...1 2 RED RUBBER WASHER BETWEEN GASKET AND FLANGE 114465 RUBBER MOUNTING GASKETS 3 WINDOW APERTURE BACK SECTION OF MOUNTING FLANGE 120739 GRAY ASBESTOS NEOPRENE GASKET MOUNTING SCREWS 3 2 3 M1961A C7024F See Fig 15 1 Open the master switch and remove the detector from the sight pipe 2 Unscrew the four hex head bolts holding the seal off flange to the faceplate and remove the flange To avoid losing t...

Страница 14: ...65 0156 1 14 ...

Страница 15: ...15 65 0156 1 ...

Страница 16: ...rol Home and Building Control Helping You Control Your World Honeywell Inc Honeywell Limited Honeywell Limitée 1985 Douglas Drive North 740 Ellesmere Road Golden Valley MN 55422 Scarborough Ontario M1P 2V9 Printed in U S A QUALITY IS KEY ...

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