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65-0156—1

C7024E,F

ADJUSTMENTS AND CHECKOUT

Adjustments and Checkout

UV SENSOR TUBE TEST

For initial burner lightoff, consult the burner manu-

facturer instructions or the instructions for the flame
safeguard control.

If the system does not start during the initial burner

lightoff, check the UV sensor tube in the flame detector.
If a reddish glow appears when there is no flame present,
replace the UV sensing tube. When performing this test,
make sure there are no extraneous sources of ultraviolet
radiation in the test area. See Radiation Sources section.

ADJUST DETECTOR SIGHTING

With the flame detector installed and the burner run-

ning, adjust the detector sighting position for optimum
flame signal.

Most existing Honeywell Flame Safeguard Controls

incorporate a flame current jack on the control flame
amplifier or on the control itself. Measure the flame
signal with an ohm/volt meter  (see Fig. 11) such as the
Honeywell W136A Volt meter.

Fig. 11—Measuring voltage flame signal with
7800 SERIES controls.

control jack and negative (black) meter lead to negative
(-) or common (COM) jack with the R7824C Amplifier. If
the RM7824 Control has the Keyboard Display Module
(KDM), a zero to five Vdc voltage will be displayed on
the module.

NOTES:

1. For a C7024E or F, the shutter operation causes

fluctuations in the current reading. Read the aver-
age stable current, disregarding the peaks.

2. The flame signal must be steady (or stable as

described in note 1).

Move the detector and sight pipe around to sight the

flame from various positions and angles. Try to get a
maximum steady (or stable) reading on the meter. The
signal must be above the minimum acceptable current
listed in Table 1.

Measure the flame signal for the pilot alone, the main

burner flame alone, and both together unless monitoring
only the pilot flame when using an intermittent pilot, or
only the main burner flame when using direct spark
ignition. With the detector in its final position, all re-
quired flame signals must be steady (or stable) and as
specified in Table 1. If you cannot obtain the proper
signal, refer to the Troubleshooting section.

PILOT TURNDOWN TEST

If the detector is used to prove a pilot flame before the

main fuel valve(s) can be opened, perform a Pilot Turn-
down Test before welding the sight pipe into position.
Follow the procedures in the Flame Safeguard Control
instructions and in the burner manufacturer instructions.

ULTRAVIOLET RESPONSE TEST
IGNITION SPARK RESPONSE TEST

Test to make certain the ignition spark is not actuat-

ing the flame relay in the flame safeguard control:

1. Close the pilot and main burner manual shutoff valves.
2. Start the burner and run through the ignition

period. Ignition spark should occur, but flame relay
must not pull in. The flame signal should not be
greater than 0.25 Vdc for RM7824 control.

3. If the flame relay does pull in, reposition the detec-

tor farther from the spark, or relocate/resight the detec-
tor to eliminate/reduce the detector response to reflected
UV radiation. It may be necessary to construct a barrier
to block the ignition spark from the detector view. Con-
tinue adjustments until the flame signal due to ignition
spark is less than the flame signal value indicated in step
2 above.

The R7824C Amplifier used with the RM7824 Flame

Safeguard Control has a dc voltage flame signal output. For
the R7824C Amplifier, an ohm/volt meter with a minimum
sensitivity of 20,000 ohms per volt with a zero to five or
ten Vdc scale is recommended. Measure the flame signal
as illustrated in Fig. 11. Be careful to make the proper
connections of the positive (red) meter lead to positive (+)

NEGATIVE (-)
METER LEAD

POSITIVE (+)
METER LEAD

20K OHM/
VOLT METER

M7554

Содержание C7024E

Страница 1: ...ed lead wires allow rapid electrical installation Two flame detectors can be wired in parallel to reducenuisanceshutdownsindifficultflamesight ing applications A swivel mount is available to facilitate flame sighting Models are available with a 40 F 40 C rating Incorporates UV sensor tube checking feature used with Honeywell dynamic self check R7824C Flame Signal Amplifiers Oscillating shutter int...

Страница 2: ...TINGS 60 F to 175 F 51 C to 79 C HOUSING C7024E Violet cast aluminum cover mounting flange with heat block and faceplate are separate to pro vide heat insulation and sealoff Meets NEMA 4 enclosure requirements indoor outdoor protec tion rain tight dust tight hose directed water Optional water jacket available for the C7024E C7024F Explosion proof two piece violet cast aluminum PRESSURE RATING OF Q...

Страница 3: ...k the ratings given in the instructions and on the product to make sure the product is suitable for your application 3 Installer must be a trained experienced flame safe guard service technician 4 After installation is complete check out product operation as provided in these instructions CAUTION Ultraviolet sensing tubes have a life expectancy of 40 000 hours of continuous use within ambi ent tem...

Страница 4: ... If the C7024 is subject to excessive vibration a spe cial antivibration mount part number 123539 can be used for the C7024E If you use this mount install it before positioning and sighting the detector CLEARANCE Make sure there is enough room to easily mount the sight pipe detector and all the required fittings and to remove the detector for troubleshooting and service RADIATION SOURCES Other tha...

Страница 5: ...ay resulting in burner shutdown The problem can be eliminated by diluting the con taminants A strong flow of air through the sight pipe will clear a viewing path through the attenuating mate rial Refer to Sight Pipe Ventilation section It is also desirable to sight the detector at an area containing fewer masking agents such as near the burner nozzle or near the entrance of the combustion air Incr...

Страница 6: ...7024 1 CLOSE NIPPLE 3 4 in FOR A C7024E 1 in FOR A C7024F TEMPORARY TACK WELD COMBUSTION CHAMBER WALL REDUCER BLACK IRON SIGHT PIPE 1 1 2 TO 3 in 38 TO 76 mm DIA REFRACTORY FLARED HOLE 1 IF VENTILATION OF THE SIGHTING PIPE IS REQUIRED ADD PIPE TEE PERFORATED NIPPLE OR OTHER SUITABLE DEVICE FOR VENTILATION M1958A SIGHT PIPE VENTILATION It may be necessary to ventilate the sight pipe to cool the det...

Страница 7: ... see Fig 8 1 The mounting flange is in two pieces Loosen but do not remove the three screws holding the flange together 2 Slightly rotate the detector so the slots in the back section of the mounting flange clear the screws in the front section then separate the two sections 3 Screw the front section of the mounting flange onto the sight pipe reducer or other fitting 4 Fit the slots in the back se...

Страница 8: ... for operation up to 600 volts and for breakdown up to 7500 volts For the other leadwire use moisture resistant no 14 wire selected for a temperature rating above the maximum operating temperature 7 Refer to Fig 10 for wiring connections Fig 10 Wiring diagram for C7024E F Detec tors with RM7824 Flame Safeguard controls with shutter drive circuitry IMPORTANT Do not run the flame detector wiring in ...

Страница 9: ...rner flame alone and both together unless monitoring only the pilot flame when using an intermittent pilot or only the main burner flame when using direct spark ignition With the detector in its final position all re quired flame signals must be steady or stable and as specified in Table 1 If you cannot obtain the proper signal refer to the Troubleshooting section PILOT TURNDOWN TEST If the detect...

Страница 10: ...u encounter other problems in the system refer to the Trouble shooting section in the instructions for the appropriate flame safeguard control NOTE For instructions for replacing the viewing win dow sensing tube and coil and shutter assembly see the Service section TROUBLESHOOTING PROCEDURES First perform the Preliminary Inspection then follow the applicable procedures for either a low reading or ...

Страница 11: ...roubleshooting section and use a clean cloth placed over the eraser end of a pencil You do not have to remove the window or lens to clean it If it is broken or damaged or if it is coated with a substance that cannot be cleaned replace it see Fig 14 2 Keep the flame detection system adjusted for the smoothest most reliable operation recommended by the burner manufacturer 3 Replace the sensing tube ...

Страница 12: ...section NOTE The C7024F Cover has a small hole that is keyed to a pin on the body flange REPLACING THE QUARTZ VIEWING WIN DOW Or Focusing Lens IMPORTANT A quartz window or lens must be used Ordinary glass absorbs or filters out ultraviolet radiation C7024E see Fig 14 1 Open the master switch remove the detector from the sight pipe and remove the cover from the detector 2 Remove the ultraviolet sen...

Страница 13: ...1 2 RED RUBBER WASHER BETWEEN GASKET AND FLANGE 114465 RUBBER MOUNTING GASKETS 3 WINDOW APERTURE BACK SECTION OF MOUNTING FLANGE 120739 GRAY ASBESTOS NEOPRENE GASKET MOUNTING SCREWS 3 2 3 M1961A C7024F See Fig 15 1 Open the master switch and remove the detector from the sight pipe 2 Unscrew the four hex head bolts holding the seal off flange to the faceplate and remove the flange To avoid losing t...

Страница 14: ...65 0156 1 14 ...

Страница 15: ...15 65 0156 1 ...

Страница 16: ...rol Home and Building Control Helping You Control Your World Honeywell Inc Honeywell Limited Honeywell Limitée 1985 Douglas Drive North 740 Ellesmere Road Golden Valley MN 55422 Scarborough Ontario M1P 2V9 Printed in U S A QUALITY IS KEY ...

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