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65-0156—1

6

C7024E,F

INSTALLATION

Fig. 4—Example of flame discrimination
problem (opposed burners).

M1957

DETECTOR A

FLAME A

DETECTOR B

FLAME B

Sight pipes with diameters 2 to 3 in. [51 to 76 mm]

pro-duce better results for horizontal rotary burners,
which require wide viewing angles. A wide viewing
angle can also be obtained by using a short sight pipe.

Prepare Hole in Wall of Combustion Chamber

At the selected location, cut or drill a hole the proper

diameter for the sight pipe into the wall of the combustion
chamber. Flare the hole to leave room for small adjust-
ments of the sighting angle. The taper of the hole should be
about 1 in. for every 3 in. [25 mm for every 76 mm] of wall
thickness.

Mount Sighting Pipe

Thread one end of the pipe to fit the mounting flange,

union, or required coupling. Cut the pipe to the desired
length (as short as practicable) and at an angle so it fits
flush with the wall of the combustion chamber. Tack
weld the pipe to the wall in a trial position. Do not weld
the sighting pipe permanently in place until after com-
pleting the Adjustments and Checkout section.

NOTE: If you use part no. 118367A Swivel Mount and

you are positive about the location and sighting angle,
permanently weld the pipe.

Install Fittings

In some cases, the sight pipe will not directly fit the

C7024 Mounting Flange or union. Also, it may be desir-
able or necessary to vent the sight pipe. You may also
want to use a swivel mount or an antivibration mount.
Each of these cases may require additional fittings.

Reducer

For sight pipes of larger diameter than the mounting

flange connector or union, install a reducer as illustrated
in Fig. 5. The reducer will require a close nipple with
these external threads:

C7024E: 3/4 in. NPT.
C7024F: 1 in. NPT.

Fig. 5—Typical mounting of C7024.

1

CLOSE NIPPLE
(3/4 in. FOR
A C7024E; 1 in.
FOR A C7024F.

TEMPORARY
TACK WELD

COMBUSTION
CHAMBER WALL

REDUCER

BLACK IRON SIGHT 
PIPE (1-1/2 TO 3 in.
[38 TO 76 mm] DIA.)

REFRACTORY

FLARED
HOLE

1

IF VENTILATION OF THE SIGHTING PIPE IS REQUIRED, ADD PIPE  
TEE, PERFORATED NIPPLE, OR OTHER SUITABLE DEVICE 
FOR VENTILATION.

M1958A

SIGHT PIPE VENTILATION

It may be necessary to ventilate the sight pipe to cool

the detector or to clear a viewing path through UV
radiation attenuating material.

For a negative pressure combustion chamber, drilling

a few holes in the section of the sight pipe outside the
combustion chamber will allow air at atmospheric pres-
sure to flow through the sight pipe into the chamber. A
perforated pipe nipple between the sight pipe and the
detector can also be used.

For a positive pressure combustion chamber, connect

a supply of pressurized air from the burner blower to
flow supply through the sight pipe into the chamber. The
air pressure must be greater than the chamber pressure.

SWIVEL MOUNT

To facilitate proper flame sighting, part no. 118367A

Swivel Mount is available. The swivel mount will re-
quire a reducer of the proper size to mount it onto the
sight pipe. It will also require a one-inch close nipple for
mounting to a C7024 with a one-inch connector. For
mounting details for the 118367A Swivel Mount, refer
to form 60-0361.

ANTIVIBRATION MOUNT (C7024E)

The detector will withstand normal burner vibra-

tion. If the vibration is excessive, part no. 123539
Antivibration Mount is available for the C7024E. (For
mounting details, see form 60-0361.) If you use this
mount, install it before positioning and sighting the
detector.

MOUNT THE DETECTOR

Mount the detector on the sight pipe, reducer, or other

fitting (see Figs. 6 to 9).

The C7024E,F Self-Checking Flame Detectors incor-

porate an oscillating shutter mechanism and therefore
require special consideration for mounting positions other
than vertically sighting downward or upward as illus-
trated in Fig. 6.

Содержание C7024E

Страница 1: ...ed lead wires allow rapid electrical installation Two flame detectors can be wired in parallel to reducenuisanceshutdownsindifficultflamesight ing applications A swivel mount is available to facilitate flame sighting Models are available with a 40 F 40 C rating Incorporates UV sensor tube checking feature used with Honeywell dynamic self check R7824C Flame Signal Amplifiers Oscillating shutter int...

Страница 2: ...TINGS 60 F to 175 F 51 C to 79 C HOUSING C7024E Violet cast aluminum cover mounting flange with heat block and faceplate are separate to pro vide heat insulation and sealoff Meets NEMA 4 enclosure requirements indoor outdoor protec tion rain tight dust tight hose directed water Optional water jacket available for the C7024E C7024F Explosion proof two piece violet cast aluminum PRESSURE RATING OF Q...

Страница 3: ...k the ratings given in the instructions and on the product to make sure the product is suitable for your application 3 Installer must be a trained experienced flame safe guard service technician 4 After installation is complete check out product operation as provided in these instructions CAUTION Ultraviolet sensing tubes have a life expectancy of 40 000 hours of continuous use within ambi ent tem...

Страница 4: ... If the C7024 is subject to excessive vibration a spe cial antivibration mount part number 123539 can be used for the C7024E If you use this mount install it before positioning and sighting the detector CLEARANCE Make sure there is enough room to easily mount the sight pipe detector and all the required fittings and to remove the detector for troubleshooting and service RADIATION SOURCES Other tha...

Страница 5: ...ay resulting in burner shutdown The problem can be eliminated by diluting the con taminants A strong flow of air through the sight pipe will clear a viewing path through the attenuating mate rial Refer to Sight Pipe Ventilation section It is also desirable to sight the detector at an area containing fewer masking agents such as near the burner nozzle or near the entrance of the combustion air Incr...

Страница 6: ...7024 1 CLOSE NIPPLE 3 4 in FOR A C7024E 1 in FOR A C7024F TEMPORARY TACK WELD COMBUSTION CHAMBER WALL REDUCER BLACK IRON SIGHT PIPE 1 1 2 TO 3 in 38 TO 76 mm DIA REFRACTORY FLARED HOLE 1 IF VENTILATION OF THE SIGHTING PIPE IS REQUIRED ADD PIPE TEE PERFORATED NIPPLE OR OTHER SUITABLE DEVICE FOR VENTILATION M1958A SIGHT PIPE VENTILATION It may be necessary to ventilate the sight pipe to cool the det...

Страница 7: ... see Fig 8 1 The mounting flange is in two pieces Loosen but do not remove the three screws holding the flange together 2 Slightly rotate the detector so the slots in the back section of the mounting flange clear the screws in the front section then separate the two sections 3 Screw the front section of the mounting flange onto the sight pipe reducer or other fitting 4 Fit the slots in the back se...

Страница 8: ... for operation up to 600 volts and for breakdown up to 7500 volts For the other leadwire use moisture resistant no 14 wire selected for a temperature rating above the maximum operating temperature 7 Refer to Fig 10 for wiring connections Fig 10 Wiring diagram for C7024E F Detec tors with RM7824 Flame Safeguard controls with shutter drive circuitry IMPORTANT Do not run the flame detector wiring in ...

Страница 9: ...rner flame alone and both together unless monitoring only the pilot flame when using an intermittent pilot or only the main burner flame when using direct spark ignition With the detector in its final position all re quired flame signals must be steady or stable and as specified in Table 1 If you cannot obtain the proper signal refer to the Troubleshooting section PILOT TURNDOWN TEST If the detect...

Страница 10: ...u encounter other problems in the system refer to the Trouble shooting section in the instructions for the appropriate flame safeguard control NOTE For instructions for replacing the viewing win dow sensing tube and coil and shutter assembly see the Service section TROUBLESHOOTING PROCEDURES First perform the Preliminary Inspection then follow the applicable procedures for either a low reading or ...

Страница 11: ...roubleshooting section and use a clean cloth placed over the eraser end of a pencil You do not have to remove the window or lens to clean it If it is broken or damaged or if it is coated with a substance that cannot be cleaned replace it see Fig 14 2 Keep the flame detection system adjusted for the smoothest most reliable operation recommended by the burner manufacturer 3 Replace the sensing tube ...

Страница 12: ...section NOTE The C7024F Cover has a small hole that is keyed to a pin on the body flange REPLACING THE QUARTZ VIEWING WIN DOW Or Focusing Lens IMPORTANT A quartz window or lens must be used Ordinary glass absorbs or filters out ultraviolet radiation C7024E see Fig 14 1 Open the master switch remove the detector from the sight pipe and remove the cover from the detector 2 Remove the ultraviolet sen...

Страница 13: ...1 2 RED RUBBER WASHER BETWEEN GASKET AND FLANGE 114465 RUBBER MOUNTING GASKETS 3 WINDOW APERTURE BACK SECTION OF MOUNTING FLANGE 120739 GRAY ASBESTOS NEOPRENE GASKET MOUNTING SCREWS 3 2 3 M1961A C7024F See Fig 15 1 Open the master switch and remove the detector from the sight pipe 2 Unscrew the four hex head bolts holding the seal off flange to the faceplate and remove the flange To avoid losing t...

Страница 14: ...65 0156 1 14 ...

Страница 15: ...15 65 0156 1 ...

Страница 16: ...rol Home and Building Control Helping You Control Your World Honeywell Inc Honeywell Limited Honeywell Limitée 1985 Douglas Drive North 740 Ellesmere Road Golden Valley MN 55422 Scarborough Ontario M1P 2V9 Printed in U S A QUALITY IS KEY ...

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