9.
FLYWHEEL / STARTER MOTOR
9.1 Flywheel
a.
Removal / Installation
NOTE:
It is not necessary to remove the engine.
Use extreme care when working with flywheel assembly to prevent injury.
1. Remove the fuel tank (ch. 7.1).
[1]
STARTER PULLEY
INSTALLATION:
Before installing, remove any dirt or foreign matter.
[2]
SPECIAL NUT, 14 mm
TIGHTNING TORQUE:
75 N.m
[3]
FLYWHEEL
REMOVAL:
Do not hit the flywheel with a hammer. Remove with the rotor puller (HME,
QME, SME type) or a commercially available puller (HXE, QXE, SXE type).
Avoid the magnet section when attaching the puller.
[3]-1
PULLER ROTOR (
HRD535 HXE, QXE, SXE /K1/K2 QXE - HRA536 -
HRD536 HXE, SXE /K1/K2 HXE
)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .In commercially available
[3]-2
ROTOR PULLER
(HRD535/K1/K2 QME, SME -
HRD536/K1/K2 HME)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 07935-8050004
INSTALLATION:
Make sure there are no metal objects stuck to the magnet.
Adjust the ignition coil air gap after installation (ch. 8.1c).
[4]
SCREW, 6 x 14 mm (2)
TIGHTNING TORQUE:
10 N.m
[5]
BREATHER COVER
(HRA536 - HRD536/K1/K2)
[5]-1
BREATHER COVER
(HRD535/K1/K2)
[6]
BREATHER COVER GASKET
(HRA536 - HRD536/K1/K2)
[6]-1
BREATHER COVER GASKET
(HRD535/K1/K2)
[7]
SCREW, 6 x 14 mm (2)
[8]
GUIDE PLATE A
[9]
BREATHER FILTER
[10]
BREATHER VALVE
[11]
WOODRUFF KEY
INSTALLATION:
Make sure that the woodruff key is still in its key way on the crankshaft.
[12]
FUEL TANK STUD BOLT
[13]
GUIDE PLATE
(HRD535 HXE, QXE, SXE /K1/K2 QXE)
[13]-1
GUIDE PLATE
( HRA536, HRD536 HXE, SXE /K1/K2 HXE)
[14]
SCREW, 6 x 20 mm
TIGHTNING TORQUE:
10 N.m
[15]
COOLING FAN
- 61 -
HRA536 - HRD535 - HRD536
[1]
[2]
[3]
[3]-1
[3]-2
[4]
[5]
[5]-1
[6]
[6]-1
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[13]-1
[14]
[15]
10
75
10
- FLYWHEEL / STARTER MOTOR
S.TOOL
