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Rafter Assembly

Step 108: Locate the rafters and OSB gussets.

Note: There are 5 rafters. Two end rafters require one gusset, and three middle rafters

require two gussets

Step 109: Lay out one set of rafters as shown.

Step 110: Perfectly align the

rafters as shown.

Step 111: Align gusset and attach to rafters using eight 1-1/2” nails.

Step 112: Assemble both end

rafters attaching only one gusset.

Step 113: Assemble three middle rafters attaching a gusset to both

sides as shown.

page 27

©

Suncast Corporation

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Содержание Cedar Garden Building

Страница 1: ... 1 black self drilling screws as shown after step 197 Also note If you purchased a unit not including the optional metal roof please skip steps 151 167 1 To prevent splitting the door slam on step 194 use the plywood blocks to install the latch bolt as shown ...

Страница 2: ...The Legacy Cedar Garden Building Assembly Manual Suncast Corporation Toll Free 866 768 8465 Hours 9 5 Monday Friday EST ...

Страница 3: ...oduct CONTACT US FIRST If you have damaged or missing parts please contact us immediately DO NOT RETURN THE PRODUCT TO THE STORE PLEASE READ THROUGH THE ENTIRE MANUAL PRIOR TO STARTING IT IS VERY IMPORTANT TO ASSEMBLE THE UNIT ON A FIRM LEVEL SURFACE SAFETY FIRST FOLLOW MANUFACTURER S SAFETY GUIDELINES WHEN USING TOOLS AND LADDERS Suncast Corporation Revised 06 22 09 ...

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Страница 6: ...mark location of floor joists using floor diagram on page 5 Step 5 Partially start two 3 screws per joist in band boards as shown Floor Assembly Step 2 Remove and organize contents from box 1 Step 6 Inspect each floor joist making sure to keep any bows turned up Step 7 Lay out band boards and floor joists on a firm level surface to match the diagram on page 5 ...

Страница 7: ...sing two 3 screws per joist Make sure top of joists are flush with top of band board Step 9 Carry floor to assembly location and set at desired location for shed Align end floor joists flush with edges of band board Step 10 Lay out one OSB sheeting piece on floor as shown ...

Страница 8: ...r joist and attach with 2 nails spaced 8 apart Step 17 It is important for the floor to be level You may need to block up certain areas of the floor in order to make it level Step 15 Attach sheeting to floor joists making sure joist spacing matches floor diagram Space nails 8 apart Step 16 Attach remaining floor sheet repeating steps 10 14 keeping all edges and corners flush Step 12 Align adjacent...

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Страница 10: ...anize the parts from box 2 Step 21 Attach top and bottom plates to studs using two 3 1 4 nails per stud as shown Note It is very important to align top of studs flush with top of wall plates Step 22 Locate the plywood soffit piece and attach to top plate using ten 2 nails as shown Back Wall Assembly Step 20 Lay out 72 wall framing following the diagram as shown ...

Страница 11: ...m plate Step 25 Make sure back wall is square Note When wall is perfectly square the diagonal measurements will be equal Step 24 Align the corners of the top plate with the edges of the wall and temporarily attach using 3 screws as shown Step 26 Align edges of end studs with edge of floor and attach temporarily using one 3 screw Back Wall Alignment page 06 Suncast Corporation ...

Страница 12: ...d along edge of siding Step 31 Slide under lap of next siding piece under overlap of first piece as shown Siding Installation Step 28 Push siding tight against bottom of soffit and attach with one 2 1 4 nail into under lap edge Step 32 Attach siding to wall studs using one nail along top edge of siding as shown Note The bottom nail in siding board should not be installed until the next siding boar...

Страница 13: ...the bottom half of the previously in stalled siding board at each wall stud See nail pattern shown above Step 34 Repeat steps 31 33 until all siding pieces are installed Nail Pattern Step 35 Remove the temporary screws installed on steps 23 26 page 08 Suncast Corporation ...

Страница 14: ...nize remaining parts from box 2 page 09 Suncast Corporation Step 37 Get one 3 1 4 nail ready to pound into floor Step 38 Align edge of wall flush with edge of floor and pull back of siding tight against floor Step 39 Pound nail through bot tom plate to secure wall to floor Step 41 Secure bottom plate to floor using 3 1 4 nails spaced every 8 12 ...

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Страница 16: ...stud Step 49 Push the jack stud tight against the door header Step 50 Attach the jack studs to the door header using four 3 1 4 nails per side Door Header Assembly Step 43 Remove and organize parts from box 3 Step 44 Locate the door header which is 59 1 2 long Step 45 Locate two 2x4 s 68 1 2 long and two 72 long Step 48 Lay out the door opening pieces including two jack studs and the door header a...

Страница 17: ...door frame is equal at the top and bottom of the wall Step 51 Assemble the bottom plates and end stud portions of the front wall as shown then pull wall away from the back wall in order to create space to attach the top plate Step 53 Fasten the top plate to each end stud as shown Step Step 52 Put the top plate into place as shown ...

Страница 18: ... and aligned flush along edges of floor temporarily attach repeating step 23 Step 56 Push wall tight against back wall Step 57 Align wall edges flush and temporarily attach the soffit to the back wall as shown Step 55 Attach soffit to top plate repeating step 22 ...

Страница 19: ...f door frame Note It is very important for the reveal to be exactly 1 along each side of door frame Step 61 Locate the ripped siding piece and install above door header as shown Note This should also create a 1 reveal above the door opening Step 59 Remove and organize the parts from box 4 1 reveal 1 reveal ...

Страница 20: ... wall in place Step 63 Align right side of wall flush with edge of floor and attach to floor through siding and bottom plate as shown Step 64 Make sure door opening measures equally at top and bot tom of door frame Step 65 Repeat step 63 on oppo site side of wall Front wall is complete ...

Страница 21: ......

Страница 22: ...sten wall components together using 3 1 4 nails Wall Assembly without window Note The side walls are interchangeable and can be configured according to your preference Step 66 Locate the four corner braces and insert one 3 screw into each pre drilled hole as shown Step 67 Align the corner brace flush with the top and side edges of end wall stud and attach Step 68 Repeat at each corner of the build...

Страница 23: ... 3 1 4 nails Step 73 Lift wall into place Step 72 Attach the 71 plywood strip to top of wall plate as shown Step 74 Place the top plate on the corner brace and attach the side wall into the back wall using 3 screws as shown page 18 Suncast Corporation ...

Страница 24: ...3 screw Step 76 Locate one 54 1 4 rafter Step 79 Temporarily attach rafter to floor using one 3 screw to create a wall brace Step 80 Align the top siding piece flush with top of 2x4 top plate and flush with edge of corner stud at tach using one 1 1 2 nail as shown Step 78 Make sure wall is square Step 82 Put one nail through sid ing into each wall stud ...

Страница 25: ...on Step 83 Slide next piece of siding in place and attach with one nail repeating steps 80 82 Step 85 Install remaining siding pieces repeating previous steps Step 84 Put one additional nail into each stud on first siding piece ...

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Страница 27: ...repeating steps 73 79 from opposite wall Step 86 Lay out and assemble opposite wall repeating steps 69 72 Step 87 Locate window from box 6 and ensure it fits in opening Wall Assembly With Window page 22 Suncast Corporation ...

Страница 28: ...Step 91 Continue installing siding around window opening as shown Step 89 Remove and organize parts from box 5 Step 90 Install first siding board repeating steps 80 82 page 23 Suncast Corporation ...

Страница 29: ...ll remaining siding boards as shown Step 92 Locate and install the ripped window siding piece as shown Step 94 Remove the temporary wall braces Step 95 Remove and organize parts in box 6 page 24 Suncast Corporation ...

Страница 30: ... with 1 1 2 nails spaced 12 apart Step 97 Set the OSB loft on top of the wall and center from left to right as shown Step 96 Locate the loft components 22 1 8 x74 OSB 1 71 2x4 1 Step 99 Insert the 71 2x4 support as shown Note You may need to tap 2x4 in place using a hammer page 25 Suncast Corporation ...

Страница 31: ...ach OSB to 2x4 sup port using 1 1 2 nails Step 103 Locate the pieces for the corner shelves Step 104 Angle two 3 screws into each end of shelf brace as shown Step 105 Align brace flush with top of wall and attach Step 106 Repeat steps 104 105 for shelf support at front corner Step 107 Install OSB as shown using 1 1 2 nails page 26 Suncast Corporation ...

Страница 32: ...equire two gussets Step 109 Lay out one set of rafters as shown Step 110 Perfectly align the rafters as shown Step 111 Align gusset and attach to rafters using eight 1 1 2 nails Step 112 Assemble both end rafters attaching only one gusset Step 113 Assemble three middle rafters attaching a gusset to both sides as shown page 27 Suncast Corporation ...

Страница 33: ......

Страница 34: ...e pre vious page Step 115 Align one 3 screw with mark on the front and back wall as shown Step 116 Install first end rafter with gusset facing toward interior of building Note Rafter should be flush with front edge of soffit and side edge of wall Step 117 Install remaining rafters as shown page 29 Suncast Corporation ...

Страница 35: ...at on opposite gable Step 120 Align edge of first gable siding board with front and back edge of gable rafters and attach using 1 1 2 nails Step 121 Install remaining gable siding boards as shown page 30 Suncast Corporation Step 118 Make four total marks on the outside gable rafters 1 down from top edges as shown ...

Страница 36: ...ng 2x4 nailer on top of wall Step 122 Repeat steps 118 121 for opposite gable Step 125 Attach nailer to wall using two 3 screws as shown Step 126 Attach gable siding to 2x4 nailer as shown Step 124 Attach 2x4 nailer to the vent using two 3 screws slightly angled ...

Страница 37: ... Step 129 Make sure middle rafters are spaced to match roof layout before fastening Roof Sheeting Installation Step 128 Properly align ends with gable rafter and attach using two 1 1 2 nails per gable rafter Step 130 Install 39 OSB using four 1 1 2 nails per rafter as shown Repeat steps 127 130 for back side of roof ...

Страница 38: ...33 Suncast Corporation Step 133 Place overhang on top of gable vent and make sure peaks align Step 134 Align edge of overhang flush with edge of rafter and attach close to bottom edge with one 3 screw Step 135 Repeat step 134 on back side of overhang Step 136 Attach two more 3 screws per side and then repeat steps 131 136 on opposite gable ...

Страница 39: ...l Gable Trim Step 138 Partially pound in four 2 trim nails spaced evenly apart as shown Step 139 Align edges of trim flush with rafter overhang and at gable peak attach with trim nails Step 140 Align and install adjacent gable trim Step 141 Repeat steps 137 140 for opposite gable end ...

Страница 40: ...ut to fit Step 146 Attach trim board as shown page 35 Suncast Corporation Step 143 Align edge of trim flush with edge of gable trim Note The trim should fall on the center rafter Step 142 Locate two 1x3 54 eave trim boards Install Eave Trim Note Trim should align with the angle of the roof Step 147 Cut gable trim to match length of eave trim ...

Страница 41: ... boards 52 1 4 long Step 148 Repeat steps 141 147 on back eave Step 150 Install trim on both gable ends as shown using 2 trim nails NOTE If you purchased a unit not including the optional metal roof please skip steps 151 167 page 36 Suncast Corporation ...

Страница 42: ...ge 37 Suncast Corporation Optional Metal Roof Installation Caution The metal roof has sharp edges Wear protective gloves to prevent cuts and scrapes Step 152 Each metal roof sheet has two distinct edges Edge A is the overlapping edge and edge B is the under lapping edge A B Step 154 Align the first metal roof section Top of section should be aligned with peak Edge A should have a slight overhang a...

Страница 43: ... align remaining metal roof sheet and attach with two screws Step 159 Insert foam sealer along bottom edge of roof as shown Note This is the foam sealer without a self adhesive edge page 38 Suncast Corporation Step 156 Align next roof sheet by overlapping edge A over edge B as shown ...

Страница 44: ... 160 Install the remaining 1 roof screws following the pattern shown in the picture Step 161 Install metal roofing on back side of roof repeating steps 153 160 Note Screw Pattern page 39 Suncast Corporation ...

Страница 45: ... as shown Step 163 Locate the roof ridge pieces Step 165 Align the first end cap with peak and attach using 1 1 2 roof screws following the screw pat tern pictured below page 40 Suncast Corporation Step 164 Attach the two ridge cap ends as shown Note the screw pattern ...

Страница 46: ...ep 167 Install remaining piece and then fasten peak along back side of roof Step 168 Install the splice trim on front and back eaves as shown Step 166 Align and install the overlapping middle piece maintaining the same screw pattern ...

Страница 47: ...Locate the eight 75 corner trim pieces Step 170 Align the first piece flush with edge of siding and attach with ten 2 trim nails Step 171 Install the next corner piece as shown and then repeat at corner of the building Install Corner Trim ...

Страница 48: ...Step 172 Assemble the flower box with 2 trim nails following the sequence shown in the pictures Flower Box Assembly Step 173 Assemble the flower box brackets as shown using two 2 screws as shown ...

Страница 49: ... window trim pieces Step 174 Install the window using eight 1 1 4 screws as shown Window Window Trim Installation Step 176 Align the side trim pieces with the channels on the window frame and attach with six 1 1 2 trim nails per trim board as shown ...

Страница 50: ... 1 2 trim nails Step 177 Install the top trim piece as shown using 1 1 2 trim nails Step 179 Attach the flower box to the window frame using three 2 screws Step 180 Attach the bracket to the building using 2 trim nails and then attach the flower box to the brackets using 2 screws as shown ...

Страница 51: ...utter as shown Step 183 Space the opposite door trim 55 from other trim piece and attach page 45 Suncast Corporation Note Align the first trim piece flush with bottom edge of siding and with a 1 4 overhang past edge of sid ing Step 182 Attach door trim using eight 2 trim nails ...

Страница 52: ...Install the top door trim piece as shown Step 186 Install the first hinge 6 from top of door with a 1 4 reveal between edge of hinge and edge of door Step 185 Stand the doors on edge and align flush as shown Step 187 Align corresponding hinge on opposite door making sure hinges operate as shown 1 4 reveal ...

Страница 53: ...90 Align and attach the middle and bottom hinges Step 191 Install opposite door repeating previous steps Note Make sure reveal above door is consistent across entire opening page 47 Suncast Corporation Step 188 Install the middle hinges centered from top to bottom and bottom hinges 6 from bottom of door ...

Страница 54: ...e latch bolts to door slam Step 195 Close door and mark the location of latch bolts by tap ping bolts against floor and top header page 48 Suncast Corporation Step 192 Attach the slam strip to the back of the door leaving a 1 slam reveal using five 1 1 4 screws 1 Step 196 Drill a 5 16 hole for latch bolt ...

Страница 55: ...d door Step 199 Insert the latch through the hole and attach with 1 1 4 screws as shown Step 200 Attach the back of the door latch using an allen wrench page 49 Suncast Corporation Step 197 Attach the wood latch plate to door using four 1 1 2 trim nails ...

Страница 56: ...Congratulations your Legacy Garden Building is complete Step 201 Apply touch up paint where desired Toll Free 866 768 8465 Hours 9 5 Monday Friday EST ...

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