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180

cHAssIs - INTROdUcTION

This section contains information regarding

the motorhome chassis. Optional equipment

may be discussed, so not all information will

be applicable to the motorhome.

gENERAL MAINTENANcE

Fuel Lines & Hoses

For complete maintenance and operating

instructions on all systems consult the

Workhorse or Ford OEM manual included

in the Owner’s Information File Box.

Make a visual check for fuel leaks at all

engine-mounted fuel lines, connections and at

the fuel tank pick-up and return lines. Leaks

in this area may best be detected by checking

for accumulation of fuel under the tank.

Engine performance and auxiliary equipment

is dependent upon the ability of flexible hoses

to transfer lubricating oil, air, coolant and

fuel. Maintenance of hoses is an important

step in ensuring efficient, economical and safe

operation of the engine and related equipment.

INSPECTION

Check hoses for leaks daily as part

of the pre-start inspection. Check

all fittings, clamps and ties. Ensure

the hoses are not touching shafts,

couplings or heated surfaces, including

exhaust manifolds, sharp edges

or other obvious hazardous areas.

Vibration from the engine and road

can move or fatigue clamps and ties.

To ensure continued proper support,

inspect fasteners frequently and

tighten or replace them as necessary.

cHAssIs - UNdER HOOd

Ford Chassis

Engine Oil -

Check oil level when engine is

off and cool. Oil should be within crosshatched

area on dipstick.

DO NOT

fill above MAX

mark. SAE 5W-20 with API certification

recommended for all temperatures. Refer to

OEM manual for details.

Automatic Transmission Fluid -

Check

when engine is running at normal operating

temperature. Fluid should be within

crosshatched area of dipstick. Refer to

OEM manual for recommended automatic

transmission fluid.

Power Steering Fluid -

Check when engine

is off and cold. Fluid level on dipstick should

be between arrows in FULL/COLD range.

Refer to OEM manual for recommended

power steering fluid.

Engine Coolant Reservoir -

Level with

COLD FILL RANGE when cold. Refer to

OEM manual for recommended coolant.

NOTE

If the coolant system runs dry, the Fail

Safe Cooling System will shut down

half of the cylinders (alternating) and

the Service Engine Soon warning light

(see instrument panel) illuminates. If

the temperature rises too high, engine

automatically shuts off to help prevent

further damage; service cooling

system as soon as possible. Cooling

fan clutch will increase engine noise

when engaged. This is normal. Refer to

OEM manual for details.

WARNING

Remove coolant cap only when

safe and engine is cool. Use only

recommended engine coolant.

See Ford OEM manual for more

information.

CAUTION

DO NOT mix different types of

antifreeze.

Brake Fluid Reservoir -

Clean filler cap

before removing. Check the chassis OEM

manual for correct fluid type or check the

brake fluid reservoir for information stamped

in the cap. Use only new fluid from a sealed

container.

Windshield Washer Reservoir -

Fill with

windshield washer fluid.

INFORMATION

Use only the recommended fluids as

specified by the Ford OEM manual.

090522

Ford Engine Compartment

Содержание 2011 Aluma Lite

Страница 1: ...THE WARRANTY COVERS Warrantor s Limited Warranty covers defects in the manufacture of your motorhome and defects in materials used to manufacture your motorhome Defect means the failure of the motorho...

Страница 2: ...r Warrantor directly or review the warranty packet inside the motorhome EVENTS DISCHARGING WARRANTOR FROM OBLIGATION UNDER WARRANTY Misuse or neglect accidents unauthorized alteration failure to provi...

Страница 3: ...Safety 9 Section 3 Exterior Interior Care 47 Section 4 Appliances 71 Section 5 Equipment 95 Section 6 Water Systems 125 Section 7 Propane Systems 139 Section 8 House Electrical Systems 151 Section 9 C...

Страница 4: ...C All rights reserved All other trademarks or registered trademarks are property of their respective holders Brand name products of other companies mentioned in this manual are not endorsed by the man...

Страница 5: ...1 2011 Aluma Lite General Information Section 1 WARRANTY INFORMATION FILE 4 reporting safety defects 4 Safety Terms 4 Glossary of terms 5 Limited Warranty Transfer Application 8...

Страница 6: ...TY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 1200 New Jersey Avenue SE Washington DC 20590 You can also obtain other information about motor vehicle safety from http w...

Страница 7: ...up at campgrounds It is called city water because water is pulled from a central source like in a city and not the fresh water tank Curbside This refers to the side of the motorhome which faces the cu...

Страница 8: ...the three values are known the third value can be calculated by using the above formula Potable Water Potable water is water that is safe to be ingested by humans Potentiometer A device for measuring...

Страница 9: ...e Selling Dealer s Signature If Applicable Date Terms Representations By your signature s on face side of this form and in order to induce Monaco RV LLC to transfer its Limited Warranty you represent...

Страница 10: ...Notes...

Страница 11: ...Procedures 27 Tires 28 Importance of Air Pressure 28 Tire Pressure Inflation Guideline 28 Load Inflation Tables 29 Inspecting Pressure 30 Tire Support When Leveling 31 Tire Vibration 31 Tire Rotation...

Страница 12: ...rform a general inspection Examine the condition of the motorhome and the surrounding area Look high and low when walking around the motorhome Familiarize Yourself Because the location of the driver s...

Страница 13: ...cturer s instructions for proper use and installation instructions Step 1 For the best possible protection keep infants in the back seat in rear facing child safety seats as long as possible up to the...

Страница 14: ...ing radius will be much wider than that of a standard automobile Always pay close attention to the perimeter of the motorhome including front sides rear roof and undercarriage Ensure the surrounding a...

Страница 15: ...are of driving conditions and use the appropriate speed for a motorhome when necessary especially on corners and mountain roads Downgrade speed should be at least 5 mph less than upgrade speed or down...

Страница 16: ...necessary find a safe stopping place to rest until ready to continue Avoid using interior lights that create a glare on the windshield and decrease visibility Dim dash lights to a comfortable level to...

Страница 17: ...stion Manually shift to a lower gear and use less throttle Fuel will burn more efficiently Avoid extended idling to warm up the engine Start the engine and wait for normal oil pressure to register Eng...

Страница 18: ...bove the latch handle TIPS Multi purpose items versatile clothing and periodic removal of unused cargo will streamline cargo storage Hitch Using the Rear Receiver When using the rear hitch receiver re...

Страница 19: ...load should become uncoupled from the hitch ball the towing equipment will be cradled by the safety chains If the towed load does uncouple do not attempt to make a sudden stop and exacerbate the situa...

Страница 20: ...e GCWR Due to changes in weight the motorhome must be weighed in a loaded ready for travel condition that includes passengers cargo and liquids Subtract the weight of the motorhome in a loaded ready t...

Страница 21: ...eck the tires frequently Flat tires on a towed vehicle cannot be detected from the motorhome while driving A flat tire is a safety hazard and will cause extensive damage Rear Vision System Optional Th...

Страница 22: ...For more detailed information visit the manufacturer s web site at www zonedefensetruck com or call 1 866 672 1212 Backing Up A Motorhome Whether a long time owner of recreational vehicles or just sta...

Страница 23: ...a tow bar or tow dolly have more than one pivot point and are not suitable for backing Attempting to back up the motorhome while connected to a tow bar or tow dolly can jack knife the tow device caus...

Страница 24: ...DO NOT remove cover from the shore power supply to troubleshoot electricity to the motorhome Serious personal injury or death may occur If there is no power to the motorhome inform the park manager I...

Страница 25: ...TV One light left on can quickly reduce battery reserves Keep a working flashlight handy for night trips through the campsite and inside motorhome When interior lighting is desired use one light in a...

Страница 26: ...Retract leveling jacks so the motorhome is supported by the suspension Do not operate the slide out room with the hydraulic jacks extended Damage to the slide out room slide out mechanism or seals ca...

Страница 27: ...N Save the old tire for possible warranty coverage WARNING Do not crawl under the motorhome for any reason if a wheel has been removed Any number of circumstances could cause the motorhome to suddenly...

Страница 28: ...ve WARNING Always ventilate the battery compartment prior to any work or service to the batteries Gas emitted by the batteries can explode when exposed to smoking material flames sparks or other sourc...

Страница 29: ...erational Generally if the motorhome ever needs to be towed use the following instructions Secure any loose or protruding parts if the motorhome is damaged Inspect the points of attachment on a disabl...

Страница 30: ...tire wear and is susceptible to impact damage Maintaining correct tire inflation pressure for each loaded wheel position on the motorhome is of the utmost importance and must be a part of regular mot...

Страница 31: ...E Every load range has a maximum rating as well as a minimum rating Do not exceed those ratings WARNING Do not exceed tire manufacturer s maximum speed rating 245 70R 19 5 Load Range F Single S Dual D...

Страница 32: ...imum tire performance is achieved at proper inflation pressure for the load carried Do not mix tires of different tread patterns size or construction on the same axle The difference in traction could...

Страница 33: ...tires distribute the load evenly on blocks for both tires If not properly supported the steel cables in the sidewall of the tires may be damaged and could lead to premature fatigue of the sidewall CAU...

Страница 34: ...e motorhome from long term storage thoroughly inspect each tire s tread area and air pressure If the tires have lost air during storage inflate them to the correct pressure Wheel Mounting Hub Piloted...

Страница 35: ...que wrench to check air wrench output and adjust line pressure for the correct torque CAUTION Dual wheels require tightening the lug nuts to the specified torque at 100 miles and again at 500 miles of...

Страница 36: ...on of the certificate Manufactured By This certification label lists the body builder company and designate name date of completion and location of construction and the name of the incomplete vehicle...

Страница 37: ...the vehicle owner and the Department of Motor Vehicles DMV to register ownership and license the vehicle for travel CAUTION Most States limit the amount of weight carried by any single axle position...

Страница 38: ...rly weigh the motorhome are presented on the following pages The heaviest wheel position on an axle will determine the tire inflation pressure for all tires on that axle Reference the tire manufacture...

Страница 39: ...e entire motorhome to fit on the scale to read the gross vehicle weight in one scale recording A segmented platform scale is designed to weigh one axle at a time A segmented platform scale per wheel p...

Страница 40: ...on the Federal Certification label is 20 000 lbs Using the chart record 20 000 lbs under rear axle GAWR Weigh roadside drive axle Scale B and record weight on chart Roadside rear axle Example 9 350 l...

Страница 41: ...for that wheel position will determine how much weight each tire is supporting The curbside drive axle wheel position weighs 9500 lbs Each tire is supporting 4750 lbs This falls below the minimum weig...

Страница 42: ...40 Dr ivi ng s afet y 2 Weight Record Sheet...

Страница 43: ...ing Simply press the test button on the smoke alarm cover for approximately three seconds The alarm will sound if all electronic circuitry horn and battery are working properly The smoke alarm should...

Страница 44: ...ital organ damage in unborn infants with no effect on the mother When removed from exposure the symptoms dissipate as Carbon Monoxide is expelled through the lungs Level of contamination in the body r...

Страница 45: ...e of levels over 100 ppm of Carbon Monoxide The alarm will sound continuously until the RESET switch is reset Alternating red and green indicates a malfunctioning alarm Alarm If the alarm sounds have...

Страница 46: ...Inspect more frequently if the extinguisher is exposed to weather or possible tampering DO NOT test the extinguisher by partially discharging Internal pressure will escape and the fire extinguisher w...

Страница 47: ...en lift the red handle and push window outward To lock pull window closed and lower handles to lock Hinges along the outside window top identify the Egress window on the motorhome exterior The glass s...

Страница 48: ...46 Dr ivi ng s afet y 2...

Страница 49: ...alant Types 52 Interior Care 53 Cockpit 53 Fabrics 54 General Care Cleaning 54 Vinyl 54 Optima Leather O Vinyl 55 Floors 56 Carpet Cleaning 56 Linoleum Floor 57 Laminate Floor 57 Shower 57 Ceiling 57...

Страница 50: ...s can include rock salt sand gravel or chemical applications such as LMC Liquid Magnesium Chloride Road salts are known for their corrosive properties to steel and other metals Road salt can also dama...

Страница 51: ...he chamois as needed Using a chamois cloth to remove the rinse water is not necessary but the effort can be worthwhile Waxing It is recommended to wax the motorhome twice a year spring and fall Many t...

Страница 52: ...r alcohol may cause deterioration or cracking In many cases it is not the dressing that causes a problem but the chemical reaction that subsequently occurs When these same dressing products are used o...

Страница 53: ...aintenance will greatly reduce the likelihood of moisture intrusion and costly repairs The motorhome is sealed at the factory However extreme weather conditions can shorten the life of the sealant whi...

Страница 54: ...ce Exterior Attachments Dow Corning 999 A Clear Silicone or Colorimetric High Performance Clear Silicone Primarily used on the sidewalls around windows doors handles beltline molding latches and bases...

Страница 55: ...n the appearance of plastic or Plexiglas instrument panels are Novus Plastic Care a three part system Meguires and Johnson Paste Wax which will require extensive buffing and rubbing Glass lens gauges...

Страница 56: ...s Mr Clean or Fantastik Full strength rubbing alcohol or mineral spirits may be tried cautiously as a last resort on very stubborn stains if the above suggestions do not work Indiscriminate use of any...

Страница 57: ...s Liquor Wine Tanning Lotion or Soft Drinks Loose material should be gently scraped with a dull knife Use lukewarm water and sponge repeatedly Any soiled area that remains after drying should be gentl...

Страница 58: ...letely dry vacuum or brush the pile to restore texture If the spot is not completely removed contact a professional carpet cleaner Cleaning Solutions A Dry Cleaning Fluid A nonflammable spot removal l...

Страница 59: ...ly mop the floor using a cotton string mop and a minimal amount of water Use a mixture of soap free household cleaner either vinegar or ammonia work well and water for a more thorough cleaning Wipe aw...

Страница 60: ...th or sponge Nail Polish Shellac or Lacquer Remove liquid using a dry cloth Use care not to spread the stain Quickly clean the remaining stain with rubbing alcohol Rinse with clean water Ink Remove im...

Страница 61: ...e on an inconspicuous area on the wood to ensure no damages to the finish occurs Staining the scratch with iodine Mahogany Use new iodine Brown or Cherry Mahogany Use iodine that has turned dark brown...

Страница 62: ...ve most dirt and stains from all tops and bowls Individual techniques may be used to remove different stains Follow the recommendations below Cleaning the Countertop Most dirt and stains Use soapy wat...

Страница 63: ...of steam producing hot water DO NOT heat the motorhome interior with the range or oven Heating with the range or oven increases the risk of toxic fumes and depletes oxygen Open flames also add moistu...

Страница 64: ...mold growth Moisture in the motorhome can result from unattended spills leaks overflows and condensation Moisture allowed to remain on a growth medium can develop mold within 24 to 48 hours Minimizing...

Страница 65: ...growth depends largely on how the motorhome is managed and maintained As a manufacturer our responsibility is limited to things that we can control As explained in the written warranty we will repair...

Страница 66: ...ait for a rodent trap Use peanut butter or chocolate in small amounts Place the bait on the trigger of the trap to induce the rodent to climb onto the trigger to reach the bait Rodents do not limit in...

Страница 67: ...dling pesticides Check references Explain that you are seeking assistance for a motorhome as treatments may differ from standard household jobs If a pest problem is suspected in the motorhome consider...

Страница 68: ...ended periods of time If AC power is not available in storage area Turn off all appliances Turn off interior house power using the battery switch located near the entry door If possible situate the mo...

Страница 69: ...mation on fuel stabilizers and additives Brakes Brakes suffer from non use during periods of storage The bare metal machined surfaces of brake drums or rotors have only a light coating of dust from th...

Страница 70: ...age which may have occurred Check the state of charge of the batteries If necessary fill LLA Liquid Lead Acid cells with distilled water only Charge as necessary Inspect the cable ends and terminals T...

Страница 71: ...erate each propane appliance Observe all burner pilot flames for proper color and size Inspect and clean the interior Check the sealant around all roof and body seams and windows Reseal if necessary L...

Страница 72: ...70 e x t e r i o r I n t e r i o r C a r e 3...

Страница 73: ...Range Oven 81 Operation 81 Lighting Cooktop Burners 82 Lighting Oven Pilot 82 Cooktop Cover 82 Burner Grate 82 Cleaning Maintenance 83 Roof A C Optional 83 Thermostat 83 Maintenance 84 Roof A C Heat...

Страница 74: ...mation The refrigerator may require special winterization procedures Refer to the refrigerator OEM manual for instructions and recommendations TIP To reduce the possibility of food spoilage keep the i...

Страница 75: ...ng Automatic Mode The refrigerator automatically defaults to operate on 120 Volts AC the most efficient energy source If 120 Volts AC is not available the refrigerator will begin operation on propane...

Страница 76: ...l display if the propane fails to light Repeatedly press the Mode button until AU displays Press and hold the Temp Set button until the desired temperature displays Release button In Auto mode AU AC o...

Страница 77: ...f at temperature greater than 48 F 5 The water line heater is only for the line from the solenoid to the icemaker The line from the icemaker shut off valve to the water valve is protected with foam in...

Страница 78: ...rage Procedures Turn the refrigerator OFF and remove all items Leave the drip tray under the cooling fins CAUTION DO NOT use a heating gun or hair dryer to remove frost Permanent damage could result t...

Страница 79: ...refrigerator will start a 30 second trial for ignition during which the propane safety valve opens and the igniter sparks If the refrigerator fails to light after the third attempt stop and consult th...

Страница 80: ...nners that can damage the finish Use mild soap and water with a damp cloth or paper towel to remove stains or spills When cleaning the touch pad open the door to prevent accidental operation Use mild...

Страница 81: ...water or window cleaner and then dry The roller guide may be washed in mild sudsy water Food odors may linger inside oven To help eliminate odors combine the juice and the peel from one lemon several...

Страница 82: ...or death can result Contact a qualified service center to have the problem correctly diagnosed and repaired before resuming operation Operation Tips A yellow flame is an indication of incorrect fuel...

Страница 83: ...l cause enamel to chip or crack Some foods such as vinegar lemon juice tomatoes and milk contain acids that can dull the finish of the enamel To avoid dulling the finish wipe up the spill before it is...

Страница 84: ...n under the broiler shelf and to the right of the oven burner Once pilot is lit continue to hold oven control knob in for a few seconds to heat thermocouple Once heated the thermocouple will allow pil...

Страница 85: ...glossy finish Wipe up egg spills when cook top is cool To keep the cooktop floor pan clean carefully place strips of aluminum foil on the floor pan and under burners Do not restrict air flow of the mi...

Страница 86: ...etroleum based cleaners as this can damage the filter and housing finish Energy Saving Tips 1 Select a temperature setting that suits comfort needs 2 Regularly clean return air filters 3 Park in a sha...

Страница 87: ...motorhome will not heat or cool faster by selecting avery high or very low temperature setting Remote Temperature Sensor Remote temperature sensors are located throughout the motorhome to ensure accu...

Страница 88: ...eration In Heat Pump mode the air conditioning principle is reversed supplying heated air to the ceiling registers instead of refrigerated air There are ambient temperature limitations in Heat Pump mo...

Страница 89: ...ttains a predetermined speed it will close the air prover or sail switch The sail switch which is now closed sends the electrical signal through a high temperature protection switch then to the automa...

Страница 90: ...o select desired zone Press the Mode button repeatedly until Gas is displayed Set desired temperature by pressing the Up or Down buttons Repeat process for each desired zone WARNING If a propane smell...

Страница 91: ...e charged and the fuses are good use a screwdriver or coin to open the furnace access panel outside of the motorhome To Reset Furnace Turn the reset switch to Off and then back to Reset Water Heater T...

Страница 92: ...ly open hot water faucets slowly to minimize potential spattering of hot water WARNING If a propane smell exists extinguish all open flame and turn off the primary propane valve DO NOT touch any elect...

Страница 93: ...e red light Turn switch off then back on CAUTION Do not operate the water heater without water Damage to the thermostats and electric heating element can occur TIP It is not fuel efficient to use the...

Страница 94: ...hen draining is complete close the P T valve by allowing it to snap shut Close the faucet and turn on the water supply Turn on the water heater Water Heater Compartment Periodically inspect the water...

Страница 95: ...ry Read all instructions prior to using the fireplace The fireplace is hot while in use To avoid burns do not let skin touch hot surfaces Keep combustible materials such as furniture pillows bedding p...

Страница 96: ...rning the unit back to On CAUTION Contact a service technician if it becomes necessary to frequently reset the fireplace Light Bulb Replacement Light bulbs should be replaced when a section of the fla...

Страница 97: ...nual Leveling 108 Retracting the Jacks 108 Maintenance 108 Troubleshooting 109 Jacks Fail to Retract 109 Leveling System Lippert 111 Landing Gear Maintenance 113 Jacks Fail to Retract 114 Fans 116 12...

Страница 98: ...With the power switch off the step extended the entry door closed and the ignition turned on the ignition override system will engage to automatically retract the step Turn the ignition off and open t...

Страница 99: ...e door also has a primary and secondary latching system that ensures secure and safe latching If necessary there are adjustments that can be made to maintain entry door performance Adjusting the Entry...

Страница 100: ...ating the slide out room Operation Requirements House battery disconnect switch must be on House batteries are fully charged Guidelines to ensure long life of slide system Inspect slide roof slide for...

Страница 101: ...the in position CAUTION Remove locking bar prior to extending slide out Safety Precautions CAUTION Continuous operation of the slide room can drain the batteries and overheat the motor WARNING The ou...

Страница 102: ...n on the Systems Control Panel Listen to determine if the pump is running If only one person is available stay inside the motorhome and press the slide out retract button on the Systems Control Panel...

Страница 103: ...ttach a standard hex bit into a drill cordless or standard Insert the hex bit into the coupler found under the protective label Run drill counterclockwise to retract Disconnect both the house and chas...

Страница 104: ...can cause severe damage Take motorhome to an authorized repair center Broken Cable Bedroom Slide Out If the cable on the bedroom slide out breaks call an authorized repair center for roadside assistan...

Страница 105: ...At least five feet of clearance is needed between the side of the motorhome and any objects such as trees or fences to allow the slide room and slide out awning to fully extend Rain Water Rain water...

Страница 106: ...her side CAUTION Retract awning in inclement weather Severe damage to the awning and or recreational vehicle may result If wind or extended periods of rain are expected retract the awning and secure f...

Страница 107: ...Allow awning to partially roll up then hook pull strap with pull rod 6 Gently allow awning to retract to the travel position 7 Squeeze inner and outer rafters together until rafter travel lock engages...

Страница 108: ...p of the seams As the awning weathers these holes will normally seal themselves Soap or chemical residue can wet the fabric so that it appears unable to repel water Rinse the fabric thoroughly and tes...

Страница 109: ...ur Leveling System Safety Features The leveling system has safety features to prevent a jack from extending during travel The control panel will not activate until these safety features are in place I...

Страница 110: ...wn button Front or Rear to level the motorhome Example If bubble is towards front of motorhome press a Rear Down button to raise rear of coach Once the motorhome is level press the Power button to tur...

Страница 111: ...may need to be recalibrated if the system fails to properly level the motorhome To Reset Level Level the motorhome using the manual leveling procedure Turn control panel off Press and hold the Auto Le...

Страница 112: ...at the appropriate connection to the control valve s is plugged in If loose properly secure the connection Locate control valve on pump in relation to jack position Using a small screwdriver rotate Ma...

Страница 113: ...his can cause problems with the suspension system frame alignment and damage to the windshields Never use the jacks to elevate any wheel position off the ground CAUTION Hot asphalt gravel or dirt may...

Страница 114: ...Excessive slopes may prevent the jacks from leveling the motorhome Place the gear selector in Park Apply the parking brake Engine must be running Press the ON OFF button on the control panel The ON O...

Страница 115: ...will trip and then reset automatically in 5 to 30 minutes Automatic Safety Shutoff If the control panel is left on and inactive for four minutes it will shut off automatically To reset the system the...

Страница 116: ...40 or equivalent NOTE In colder temperatures less than 10 F the jacks may extend and retract slowly due to the fluid s molecular nature For cold weather operation fluid specially formulated for low te...

Страница 117: ...valve on the pump The isolator valve is the blue knurled knob The isolator valve should be in the position If not push in on the isolator valve and turn counter clockwise all the way until valve stops...

Страница 118: ...er knob out to the manual position and close vent The fan blade will stop spinning when the vent is closed WARNING DO NOT hold switch after the motor has stopped This may cause damage to the automatic...

Страница 119: ...th just a small drop of oil once a year to help increase the life of the rollers and improve sliding of the door Seat Controls The Pilot and Co Pilot seats are adjustable to provide maximum comfort Se...

Страница 120: ...out on the bar slightly until the leg of the bed is firmly resting on the floor When the legs of the bed are firmly on the floor there will be another lifting bar exposed to complete the conversion p...

Страница 121: ...ons for a mattress For Table Swing table up and attach to wall bracket Unlock leg lock and extend leg into position Place cushions back into seat cushion positions Storage Storage is provided under bo...

Страница 122: ...of the front TV from the inverter if equipped depends on state of charge of the house batteries and any additional 12 Volt DC lighting being used Cable TV Computer Phone The motorhome is equipped with...

Страница 123: ...Select desired channel Use volume control on TV to select desired sound level INFORMATION To receive local channels television must be on Air setting also called TV or Mono by some manufacturers This...

Страница 124: ...l to select desired channel Use volume control on TV to select desired sound level NOTE Satellite Receiver is not provided To Watch Main Television from a DVD Turn DVD player on Open DVD tray Insert D...

Страница 125: ...k from this input when a USB device is connected Depending on the source material the radio may display track title and file type information SD Card Operation Insert the Secure Digital SD flash memor...

Страница 126: ...ter tank and Propane tank Also displays status of battery 2 Generator Switch Starts and stops the generator 3 Generator Hour Counter Displays the hours of usage for the generator 4 Water Pump Switch T...

Страница 127: ...Faucet Screens 130 Waste Water Systems 130 Proper Waste Disposal 130 Do Not Put in Waste Holding Tanks 130 What to Put in Holding Tanks 130 Waste Drain Hose 131 Draining the Tanks 131 Toilet 132 Leve...

Страница 128: ...pressurize the water system so the onboard water pump can be left off The grey and black tanks share a common termination drain A sewer hose can be attached from the termination drain to the shore sew...

Страница 129: ...ed to prevent debris from entering the hose CAUTION Some outside water sources develop high water pressure particularly in mountainous regions High water pressure is anything over 55 psi pounds per sq...

Страница 130: ...nd the hot water tank to fill Close each faucet when it delivers a steady stream of water cold water faucets first Water Pump Troubleshooting Vibration induced by road conditions can cause the plumbin...

Страница 131: ...ION Household bleach is 5 25 Sodium Hypochlorite Higher concentration will increase PPM ratio Close the water heater bypass valve This ensures that none of the prepared disinfecting solution enters th...

Страница 132: ...odor control chemicals made especially for holding tanks Automotive antifreeze ammonia alcohol or acetone in holding tanks will dissolve plastic Facial tissue is thicker softer and stronger than a ra...

Страница 133: ...by a metal plate Different style of adapters are available to fit most configurations Hose ladders may also be purchased to support the hose It is important that the hose remains secure Always tighte...

Страница 134: ...p to the termination drain required by law in some states 8 If desired add chemicals to the tanks to control odor Follow the directions given by the manufacturer of the chemical NOTE Dump the black ta...

Страница 135: ...leaks check behind or under toilet Take four or five sheets of toilet tissue and wipe all the seams and water line connections Start at the top of the unit and work downward When the tissue comes in c...

Страница 136: ...Heat Operation Turn the Tank Heater switch On when cool or freezing temperatures may occur When the bay temperature reaches approximately 40 F 6 F the snap disc thermostat will close The tank heater l...

Страница 137: ...sure relief valve WARNING Allow water heater to cool prior to draining Hot water can result in serious burn injuries 10 Place water heater bypass valve located back of water heater to the Bypass posit...

Страница 138: ...water pump off 5 Open the water heater exterior access panel Open the high temperature pressure relief valve to vent water heater Remove water heater drain plug to allow water heater to drain WARNING...

Страница 139: ...lve cold water low point drain valve hot water low point drain valve fresh water tank drain valve 3 Fill fresh water tank with water 4 Fill the fresh water tank with water 5 Turn water pump on and ope...

Страница 140: ...138 w a t e r s y s t e m s 6 Water System Diagram Typical 040487q...

Страница 141: ...larm 142 Maintenance 142 Propane Emergency Procedures 143 Propane Tank 143 Measurement 143 Tank Capacity 143 Tank Filling 143 Tank Operation 144 Propane Fundamentals 145 Propane Regulator 146 Propane...

Страница 142: ...ne tanks portable tanks gasoline or other flammable liquids in the interior area of the motorhome Keep open flame and spark producing materials away from the propane area Shut off all appliances and t...

Страница 143: ...e the detector to alarm such as alcohol liquor kerosene gasoline deodorants colognes propellant used in spray cans and cleaning solvents In some cases vapors from glue and adhesive used in the manufac...

Страница 144: ...LED will continue to flash and the alarm will beep every 30 seconds until the gas level has dropped to a safe level The LED will flash green until the end of the Mute cycle If dangerous gas levels ret...

Страница 145: ...djustable gauge located on the propane tank provides a quick view of the amount of fuel remaining Tank Capacity NOTE This chart reflects product specifications available at the time of printing Floor...

Страница 146: ...apor form within the tank A full tank is approximately 80 liquid The pressure inside the tank varies with the temperature of the liquid All tanks are required to have a safety pressure relief device t...

Страница 147: ...5 807 11 2 59 237 387 20 4 72 431 613 30 7 08 647 420 40 9 43 863 226 Basic facts about propane Propane detectors are a federal requirement on all propane equipped recreation vehicles Propane is a by...

Страница 148: ...ent becomes clogged clean it with a toothbrush Under normal atmospheric conditions a propane regulator will not freeze nor will the propane Vapor passing through the regulator will expand and cool con...

Страница 149: ...ly pricked cover should not be viewed with alarm Cause for hose replacement Damage to the textile reinforcement or wire braid wire braid reinforced hose which has been kinked or flattened so as to per...

Страница 150: ...nput BTU British Thermal Units The rating is usually stamped or printed on a tag affixed to the appliance For example the Input rating of the appliance is 10 000 BTUs One gallon of propane produces 91...

Страница 151: ...pecial service program offered called GAS Gas Appliance System Check The GAS Check program is aimed at educating users about the convenience of propane with safety and peace of mind For information on...

Страница 152: ...150 P r o p a n e s y s t e m s 7 Notes...

Страница 153: ...e 157 Resetting the Circuit Breaker 157 Converter 50 Amp 158 Inverter 600 Watt Optional 158 Distribution Panel 30 Amp 159 Distribution Panel 50 amp 159 Circuit Breaker 160 GFCI Breakers Outlets 160 Di...

Страница 154: ...ems chassis and house These two systems for the most part are separate from one another The house system does not operate engine functions the engine system does not operate house functions However wi...

Страница 155: ...l when dry camping to conserve house battery power Refrigerator operation is unaffected by the operation of this switch When turned off this switch will not turn off all parasitic loads on the house b...

Страница 156: ...ord end with socket terminals Push plug all the way into socket so the blades do not show After the connection is made turn the shore power breaker on The transfer switch should make an audible click...

Страница 157: ...hore power outlets most commonly used are shown in the illustration WARNING Before working on the electrical system disconnect from shore power and turn off the optional inverter Disconnect the negati...

Страница 158: ...ch in Start position until the generator starts Release switch The control switch may flash up to 15 seconds indicating engine preheat WARNING Excessive cranking can overheat and damage the starter mo...

Страница 159: ...al output of the generator and may cause erratic AC output NOTE The motorhome manufacturer does not cover damage to the generator caused by fuel contamination or to appliances due to erratic AC voltag...

Страница 160: ...may disrupt the air flow to and from the converter possibly causing damage due to overheating Inverter 600 Watt Optional The inverter can be used when shore power is not available or when not able to...

Страница 161: ...ng procedures can require AC power to be on Only qualified personnel with electrical background should attempt any testing procedures Distribution Panel 50 amp The AC distribution panel is located in...

Страница 162: ...another NOTE To calculate watts to amps simply divide the watt figure by the voltage of which the item operates For example The electrical item is rated at 1370 watts Divide that by the operating vol...

Страница 163: ...bel will vary with options and changes to the motorhome Fuses Circuit Breakers 12 Volt DC Circuit protection devices are installed to protect circuit wiring in case an over current condition occurs An...

Страница 164: ...exposed terminals The fuse is good if the test light illuminates at both terminals This may require the circuit be activated for power to be present at the fuse The fuse is bad if the test light illu...

Страница 165: ...the chemicals splatter on to the painted surfaces immediately rinse the surface using plenty of water and a mild detergent Battery Maintenance Liquid Lead Acid LLA battery cells should be checked at...

Страница 166: ...t battery bank The hydrometer is calibrated at 80 F Temperature affects the hydrometer readings The higher the electrolyte temperature the higher the specific gravity reading The lower the temperature...

Страница 167: ...discharge time Increasing the load applied to the battery to 20 Amps will not yield five hours discharge time but may be less than three hours It might be understood as a point of diminishing return C...

Страница 168: ...cing A hot bulb can cause a burn Interior Halogen To Remove 1 Grasp light fixture and pull down slightly then tilt fixture to one side This will allow one spring clip to come out CAUTION Push spring c...

Страница 169: ...different areas To Replace a Bulb 1 Carefully push in on the bulb and turn counterclockwise 2 Pull bulb from the socket 3 Replace with a 12 Volt 12 Watt 11391F bulb To re install align the two pins on...

Страница 170: ...168 E l e c t r ic a l s y s t e m s H o u s e 8 Electrical Layout Typical NOTE Representation of typical electrical system Actual layout may vary with options and changes to motorhome 060191z...

Страница 171: ...170 Fuses Circuits 170 Front Distribution Panel 170 Ford Chassis 171 Battery Maintainer 172 Relays 172 Turn Signal 173 Dash Consoles 173 Dash 173 Passenger Console 174 By Entry Door 174 By Entry Step...

Страница 172: ...nnect the terminal plugs from the engine Electronic Control Unit Refer to Ford or Workhorse OEM manual for location of engine Electronic Control Unit 4 Disconnect all the plugs from the transmission E...

Страница 173: ...d below the dash on the left side near the floor A Power Distribution Box is located in the front engine compartment and contains high circuit fuses that protect the motorhome main electrical systems...

Страница 174: ...y is of the current rating to assure proper operation Another indicator to the type of relay is the post or legs Turn the relay over and look at the post Note the differences between the numbered post...

Страница 175: ...be necessary adjust both the driver and the passenger side mirrors MIRROR HEAT Turns on the heaters in outside rear view mirrors The mirror heaters should be used when defogging or deicing is needed M...

Страница 176: ...on the ceiling above passenger The battery switch by entry door must be on for map light to function By Entry Door FRONT Turns interior front ceiling lights On Off PORCH Turns exterior porch light ab...

Страница 177: ...through the front air intake of the unit through the A C coil The Mode Control Knob in the MAX A C position closes off a damper door to outside air and recirculates air from inside the motorhome Selec...

Страница 178: ...tate the temperature control to full cold position Allow 10 minutes for the temperature to stabilize The discharge air outlets should have cold air System Components Compressor The compressor is belt...

Страница 179: ...violet or UV Blue Light cube is used for leak detection when dye is introduced to the A C System Reduced Cooling 1 Coolant valve not operating correctly 2 Air passages are obstructed 3 Loose or worn d...

Страница 180: ...178 E l e c t r ic a l s y s t e m s C h a s s i s 9...

Страница 181: ...Chassis Introduction 180 General Maintenance 180 Fuel Lines Hoses 180 Chassis Under Hood 180 Ford Chassis 180 Specifications 181 Tank Capacities 181 Battery Specifications 181 Engine Specifications 18...

Страница 182: ...d area on dipstick DO NOT fill above MAX mark SAE 5W 20 with API certification recommended for all temperatures Refer to OEM manual for details Automatic Transmission Fluid Check when engine is runnin...

Страница 183: ...nk Capacities Approx Gallons Water Heater 6 gal Grey Water 48 gal Black Water 42 gal Fresh Water gal Propane 18 gal Actual filled Propane Tank Capacity is 80 of listing due to safety shutoff required...

Страница 184: ...reading and who performed the service in the boxes provided after the maintenance interval Any additional information from Owner Checks and Services or Periodic Maintenance can be added on the followi...

Страница 185: ...183 C h a s s i s I N f o r m a t i o n 1 0 Weight Record Sheet...

Страница 186: ...h a s s i s I n f o r m a t i o n 1 0 Battery Record MAKE TYPE DATE INSTALLED REPAIRS DATE REPLACED SERVICE MONTHS MILES TIRE RECORD MAKE TYPE PLY DATE INSTALLED REPAIRS DATE REPLACED SERVICE MONTHS...

Страница 187: ...173 Passenger Console 174 By Entry Door 174 By Entry Step 174 Dash Radio 122 Dash Radio Home Theater Switch 123 Dinette 119 Free Standing Dinette 119 Arched Back Booth Dinette Optional 119 Booth Dinet...

Страница 188: ...Plug Connection 19 House Electrical Introduction 152 Interior Care 53 Cockpit 53 Inverter 600 Watt Optional 158 L M N O Leveling System Equalizer 106 Automatic Leveling 108 Manual Leveling 108 Retrac...

Страница 189: ...103 Rain Water 103 Smoke Detector 41 Operation 41 Testing 41 Maintenance 41 Troubleshooting 41 Sofa 118 Easy Bed Sofa 118 Hide A Bed Optional 118 Bunk Beds Optional 118 Specifications 181 Tank Capacit...

Страница 190: ...ms Introduction 126 Water Tanks 126 Measurements 126 Weighing The Motorhome 33 Tire Pressure 36 Scales 37 Four Point Weighing 37 Weight Record Sheet 40 Weight Record Sheet 183 Wheel Mounting 32 Window...

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