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5

General information / Description

Other information

In these operating instructions, the DS TS20-E electric
wall saw is referred to as 

“the machine”

.

Location of identifying data on the machine

The type designation, item number, serial number, year
of manufacture and technical status can be found on the
rating plate on the machine.
Make a note of this data in your operating instructions
and always refer to it when making an enquiry to your
Hilti representative or service department.

1.3

Power unit:

Type: DS EB-TS20

serial no.

Saw head:

Type: DS TS20-E

serial no.

Remote control unit:

Type: DS RC-TS20

serial no.

2. Description

Use of the equipment as intended

1.  The DS TS20-E is an electrically-powered, rail-guid-

ed wall saw designed for cutting lightly to heavily-rein-
forced concrete, stone or masonry structures with
diamond saw blades of 600 mm, 800 mm, 900 mm,

1000 mm,

1200 mm or 1600 mm in diameter (max-

imum blade diameter for initial cut: 800 mm).

2. All functions of the machine are controlled by an elec-

tric remote control unit. The speed of rotation of the
saw blade can be controlled smoothly and steplessly
between 0 and maximum speed.

3. The saw blade drive motor provides a constant pow-

er output. Saw advance can be controlled manually
and/or automatically. Thanks to load-dependent advance
control, the saw is very easy to operate. The saw oper-
ates virtually fully automatically at the maximum pow-
er set on the control unit.

4. Best sawing performance is achieved when the 

DS TS20-E is used with the specially-matched Hilti
DS-B wall saw blades. Use only diamond wall saw
blades that comply with the EN 13236 standard and
which have been approved for use at a peripheral cut-
ting speed of at least 63 m/s. Wall saw blades in dia-
meters between 1200 mm and 1600 mm must be
approved  for a peripheral cutting speed of at least 80
m/s.

5. Use only anchors of adequate size and load capacity

to secure the machine to the object to be cut.

6. Do not cut materials that may release hazardous or

explosive dust or vapors during the cutting process.
Do not cut inflammable materials. 

7. Overhead sawing is possible when additional pre-

cautionary measures are taken. For this application,
the blade guard must be equipped with a means of

2.1

water drainage. Care must be taken to ensure that no
persons are present beneath the equipment when saw-
ing overhead. Please consult your Hilti representati-
ve for further information and advice.

8. Use only genuine Hilti accessories (available as options)

for angled or stepped cuts or for flush cutting.

9. Check that the electric supply provided at the con-

struction site, no matter whether mains or generator
power, is always equipped with an earth/ground con-
ductor and a ground fault circuit interrupter (PRCD
type A, trigger current max. 30 mA) and that these are
connected. If suspected that the electric supply is not
earthed/grounded, the power unit must be earthed/
grounded by way of the earth/ground terminal  provided.

Items supplied as standard

The items supplied on the saw head trolley include:

Saw head

Power unit

Remote control unit

Power and control cables

Cooling water hose

Transport trolley

Tool set

Operating instructions

The items supplied on the accessories trolley include:

DS-BG 80 blade guard for 900 mm dia. saw blade

Rail supports (4 supports)

Transport box

Transport trolley

Rail connector

Using the accessories listed, the wall saw can be adapt-
ed to suit the particular conditions of the application you
intend to carry out.

2.2

Printed: 09.03.2015 | Doc-Nr: PUB / 5139344 / 000 / 01

Содержание DS TS20-E 1.6

Страница 1: ...Operating instructions en DS TS20 E 1 6 Printed 09 03 2015 Doc Nr PUB 5139344 000 01...

Страница 2: ...Manufacturer s warranty tools 34 13 EC declaration of conformity original 34 ORIGINAL OPERATING INSTRUCTIONS DS TS20 E1 6 3 400 V electric wall saw It is essential that the operating instructions are...

Страница 3: ...ower cable control cable and water hose Transport trolley saw head Blade guard center section Blade guard side section Guide rail with end stop Accessory box with rail support and toolbox Transport tr...

Страница 4: ...spended by cranes Use only tested and approved lifting gear Handle with care 320489 The power unit may be lifted by crane only at the lifting points provided Never loiter in the vicinity of loads susp...

Страница 5: ...a peripheral cut ting speed of at least 63 m s Wall saw blades in dia meters between 1200 mm and 1600 mm must be approved for a peripheral cutting speed of at least 80 m s 5 Use only anchors of adequa...

Страница 6: ...rd for 1000 to 1200 mm dia saw blades for flush cutting Item no Designation Use 284808 DS R100 L rail Saw guidance 284809 DS R200 L rail Saw guidance 284810 DS R230 L rail Saw guidance 371703 DS ES L...

Страница 7: ...ure at 4l min 4 to 30 C Cooling water pressure min max 2 to 6 bar Protection class IP 65 Weight 38 kg Power outlet 230 V 10 A none Dimensions l w h 73 35 59 cm Operating storage temperature 15 C to 50...

Страница 8: ...ead trolley Accessory trolley Dimensions loaded L W H 106 75 108 cm 106 75 140 cm Weight loaded 121 5 kg 91 kg Max permissible total weight 150 kg 150 kg With 1 m rail Height with 2 3 m rail 245 cm Co...

Страница 9: ...wear loose cloth ing or jewelry as it could be caught in moving parts Contain long hair l Keep children away Keep other persons away from the working area m Do not allow other persons to touch the mac...

Страница 10: ...cordoned off that supports are in place and warnings to third parties are displayed When setting up and operating the saw system and when removing parts that have been cut away always ensure that no...

Страница 11: ...ch and unplug the cable at the power outlet 5 4 e Damaged or faulty switches must be replaced at a Hilti service center Do not use the machine if it cannot be switched on and off correctly f Have the...

Страница 12: ...ns fit a cover plank of wood boards etc where necessary 5 6 5 5 Never enter the danger area e g to change the saw blade remove the blade guard side section hammer in wedges etc before the blade drive...

Страница 13: ...cks to the prevailing conditions by making dividing cuts i e depending on the work order the means of handling the blocks the crane or the maxi mum floor loading capacity and size of doors 3 Use steel...

Страница 14: ...sion cables which are approved for the intended field of use and with conductors of adequate cross section In accordance with EN 61029 1 conductors must have at least the following cross sections 1 5...

Страница 15: ...p and connect and secure the remote control unit 4 Close the protective caps by fitting them together 5 Move the main switch to the I position The Ready indicator then lights 6 Connect the external co...

Страница 16: ...hod Please contact Hilti Technical Service if you have any questions about secure fastening The construction materials and conditions encoun tered at the location where sawing is to be carried out var...

Страница 17: ...y hand 6 Position and align the rail supports and then tighten the collar nuts slightly Anchor hole distance Main dimensions of the DS TS20 E in mm Fitting the rail 1 Fit the rail clamp to the rail 2...

Страница 18: ...800 mm 900 mm 1000 mm 1200 mm 1600 mm 0 23 28 33 38 43 53 73 0 5 23 8 24 9 29 9 34 9 39 8 49 8 69 7 10 24 8 22 0 26 9 31 8 36 8 46 6 66 3 15 26 0 18 8 23 7 28 5 33 3 43 0 62 4 20 27 6 15 5 20 2 24 9 2...

Страница 19: ...pins Mounting the saw head NOTE The DS FCA 110 flush cutting flange should be mounted on the saw head for flush cutting applications 1 Press the release button on the locking lever and push the lockin...

Страница 20: ...and in good condition before connect ing Clean the parts or remedy any damage before connecting them When unplugging always grip the plug and not the cable Fit the protective cap immediately Do not us...

Страница 21: ...n caused by overheating and clean the saw blade if it has been oiled or greased 1 Position the saw blade on the saw arm taking care to observe the correct direction of rotation 2 Fit the blade flange...

Страница 22: ...regularly each time after use to ensure that it remains in good wor king order CAUTION Remove the side section only immediately before begin ning a corner cut 1 Push the center section of the blade gu...

Страница 23: ...23 Setting up the wall saw system Adjusting the blade cooling water flow rate Set the water regulating valve to the desired flow rate 7 10 Printed 09 03 2015 Doc Nr PUB 5139344 000 01...

Страница 24: ...he locking levers back and forward slightly to check that they are engaged correctly 6 The power and control cables and water hoses must be laid out connected correctly and the locking sleeves engaged...

Страница 25: ...in an emergency Leave pressed in when setting up or changing blades etc Turn knob in direction of arrow to release display position Reset switch for emergency stop Reset must be pressed after releasin...

Страница 26: ...ce 1 Turn the starting switch to the I position 2 Set the advance speed control knob to the zero position 3 Set the saw blade speed control knob to the maximum speed position 4 Operate the direction o...

Страница 27: ...t ing switch back the Neutral or Zero position and then press the emergency stop button 10 If necessary fit a larger diameter saw blade max 1600 mm dia and repeat the procedure Guidelines and guide va...

Страница 28: ...s Products containing solvents may attack and damage the seals or other parts of the casing 9 1 Operation Care and maintenance 4 C 358092 To avoid damage when temperatures below freezing are expected...

Страница 29: ...akage and have it repaired if necessary Check the water flow and replace the mesh filter at the water supply connection if necessary Power unit Check the switches and indicator lamps for correct opera...

Страница 30: ...quipped with a fault diagnosis and error display system that allows the operator to local ize faults and as far as possible to remedy these without assistance While doing so should it be necessary to...

Страница 31: ...icator lights The motor brake has been None required as the blade is coming to a activated standstill Symbol 14 lights Machine cannot be switched The emergency stop switch is in Release the emergency...

Страница 32: ...c supply Display Er41 Themachinehasswitcheditselfoff Electric supply voltage too low Check the electric supply Display Er80 The machine doesn t function Electronic fault in the power unit Return the p...

Страница 33: ...issible In observance of European Directive on waste electrical and electronic equipment and its implemen tation in accordance with national law electric tools that have reached the end of their life...

Страница 34: ...of the local Hilti marketing organization provided This constitutes Hilti s entire obligation with regard to warranty and supersedes all prior or contemporane ous comments and oral or written agreeme...

Страница 35: ...35 Printed 09 03 2015 Doc Nr PUB 5139344 000 01...

Страница 36: ...2073825 2073825 Hilti Corporation LI 9494 Schaan Tel 423 2342111 Fax 423 2342965 www hilti com Hilti registered trademark of Hilti Corp Schaan en I 20150209 Printed 09 03 2015 Doc Nr PUB 5139344 000 0...

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