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Two  post  hydraulic  lift                                                                                             HAPP  95  
  

© 2013 HAPP Australia Pty Ltd 

Version 9 

   

 

Page 

 

 

  
The   tru   bolts   are   best   for   maximum   strength   and   are   used   on   our   4T   hoists,   loxons   are   used  
where  ease  of  column  movement  is  required.     
  

Make  sure  you  measure  the  outside  diameter  of  your  tru  bolt  or  loxon  to  verify  the  size  
hole  required.  The  bolt  must  fit  tightly  in  the  hole  drilled  for  maximum  strength.  
  
  

Use  a  high  quality  masonry  bit  (  the  quad  tip  style  not  the  flat  blade  style)  that  matches  the  size  in  
the  kit.  Check  the  size  of  your  anchor  bolt  this  before  purchasing  your  bit  and  do  a  test  hole  to  
confirm  it  is  a  neat  fit.  Bunnings  sell  good  drills  and  bits  at  the  price  of  hiring  similar

.  

  
Limit  switch  wiring  

The   pump   assembly   can   be   used   with   a   limit   switch   as   an   option,   it   has   a   connector   for   this  
similar  to  the  one  shown  below.  The  electrical  wiring  notes  tell  you  to  disable  this  by  connecting  
(bridging)  these  two  wires.  The  pump  will  not  run  unless  these  wires  are  joined.      To  add  a  limit  
switch   run   a   3   core   electrical      lead   (   these   two   wires   plus   earth)   to   the   limit   switch.   Further  
instructions  are  provided  in  the  electrical  section  of  this  document.  A  4amp  inline  fuse  must  be  
installed  into  the  wiring  to  the  limit  switch.  HAPP  have  inline  fuse  holders  and  limit  switches  if  you  
require  them.

  

  
Balance  valve  location  

The  pictures  in  this  manual  show  this  unit  mounted  above  the  pump  assembly,  some  versions  of  
this  hoist  have  the  valance  valve  mounted  on  the  opposite  side  (behind)      the  motor.  Follow  the  
configuration  setup  detailed  in  section  8  for  proper  balance  valve  setup  and  operation.  

  
Safety  first  -­  ALWAYS  

You   are   responsible   for   installation,   maintenance   and   safe   operation   of   the   hoist   and   any  
workplace  health  and  safety  obligations.  Make  sure  you  follow  all  safety  tips  in  this  manual  and  
from  referenced  sources  with  particular  focus  on:  

   Keep  clear  of  the  hoist  and  vehicle  when  raising  and  lowering.  

   Hydraulics  are  for  lifting  /  lowering  only,  never  work  on  a  raised  vehicle  unless  all      safety  

latches  are  engaged     

   Ensure  you  have  a  regular  maintenance  program  in  place.  

   Ensure  you  check  and  maintain  all  lift  components  and  understand  operating  procedures  

before  operation.  

   Ensure  operators  read  this  manual  before  operation  and  review  it  on  a  regular  basis.  

Содержание HAPP 95

Страница 1: ...Two post hydraulic lift HAPP 95 2013 HAPP Australia Pty Ltd Version 9 Page 1 Instructions and Maintenance Happ95 Two post lift...

Страница 2: ...g of packages 11 3 4 Delivery and check of packages 11 4 Installation 11 4 1 Space required 11 4 2 Installation steps 12 5 Hoist Operation 13 5 1 Operating procedure points 14 5 1 1 Pre operation chec...

Страница 3: ...Two post hydraulic lift HAPP 95 2013 HAPP Australia Pty Ltd Version 9 Page 3 11 1 Limit switch wiring 30 11 2 Electrical wiring AS3000 31 11 3 Exploded Drawing 32...

Страница 4: ...ves using emery paper or equivalent sanding paper to smooth the column surface Whilst this is a simple step it is definitely worth being performed as a preventative measure Electrical wiring Follow el...

Страница 5: ...res plus earth to the limit switch Further instructions are provided in the electrical section of this document A 4amp inline fuse must be installed into the wiring to the limit switch HAPP have inlin...

Страница 6: ...sonal injury Failure to comply with instructions could result in property damage Important information 1 3 Intended Use The lift is designed for the safe lifting of automotive vehicles and forbidding...

Страница 7: ...nly use the vehicle manufacturer s recommended lift points After positioning the vehicle apply the parking brake Use caution when removing or installing heavy components center of gravity displacement...

Страница 8: ...aint Once the lift is raised the arm restraints are locked automatically to avoid any swivel under load They are not designed to take load arms should always contact flag surfaces 1 7 5 Pressure Relie...

Страница 9: ...Clear floor Clear overhead Capacity 3000kg Lifting time 55s Descent time 20s Max lifting height 1750mm Min lifting height 110mm range of rubber pad 110 169mm adjustable scope for arm 695 920mm 795 11...

Страница 10: ...lack of lubrication incorrect operation fair wear and tear are not covered in your warranty To claim warranty Email pictures of item and text description to admin happ com au with claim details we wil...

Страница 11: ...t s fragile parts 3 3 Storage and stacking of packages Packages must be stored in a covered place out of direct sunlight and in low humidity at a temperature between 10 C and 40 C 3 4 Delivery and che...

Страница 12: ...ements and make certain that the bases of each column are square and aligned with the chalk line Step Two Mounting two columns 1 Drill each anchor hole in the concrete using a rotary hammer drill To a...

Страница 13: ...d 2 should connect with two hydraulic cylinders 3 should connect with pump Make sure the funnel used to fill the power unit is clean in summer and winter you should change the oil Step Four Lifting ar...

Страница 14: ...amination repairs and maintenance only This hoist is not designed to be used in high moisture environments such as outside areas wash down areas Warranty is covered if used inside for its intended use...

Страница 15: ...tenance Ensure checks by competent persons are performed at regular intervals or in the event of any accidental damage Isolate electrical circuits before performing maintenance procedures Change oil e...

Страница 16: ...ovided with an automatic arm restraint which unlatches automatically when the lift is in bottom position When the carriages are in a raised position with no load the arm restraint can be disengaged by...

Страница 17: ...ce button is released 5 2 3 Vehicle in Raised Position l Observe all accident prevention regulations l Do not allow unauthorized persons to stay under the raised vehicle l Avoid rocking of vehicle l K...

Страница 18: ...hop use The lift should be inspected more frequently for severe use applications 6 1 Maintenance schedule Establish a periodic preventive maintenance procedure to ensure trouble free operation and lon...

Страница 19: ...points l Slide tracks The slide tracks inside the columns should be lubricated every six months using Wurth dry lube or equivalent or more frequently in case of noise generation During initial wear in...

Страница 20: ...manufacturer 7 Trouble shooting Trouble Diagnosis Remedy Motor does not respond to motor button Plug didn t push on Push the plug Main fues defective Replace the main fuses Limit switch connector open...

Страница 21: ...l shims underneath until the thread is cleared Once clear the base plate can be lifted in the same manner as for true bolt installations Figure Use of trolley to move Hoist column 8 HAPP 95 operation...

Страница 22: ...ement when the hoist pads contact the vehicle every time the vehicle is lifted The hoist has arm locks which are not load bearing but keep the arms in a desired location they do not stop cars from mov...

Страница 23: ...l lines The control block is mounted on the rear of the trolley with the oil line leaving the side of the pump as shown below If your pump has its outlet on the other side swap the fitting to be the s...

Страница 24: ...8 3 Bleeding air from lines Can be performed by raising the columns and lowering to the lowest position then loosening the fitting to the hose at the base of the column allowing air to be expelled an...

Страница 25: ...ne this simple approach it is assumed there is some measured variation and you want to optimize this If oil lines are unbalanced the difference is noticeable quickly You only need to lift up to 500 10...

Страница 26: ...different which will not be able to be resolved without definite action from the operator If the vehicle can be safely lowered the carriages can be lowered to their lowest position and the oil volume...

Страница 27: ...ing life drain hydraulic fluid and dispose of fluid and other components through the normal industrial scrap route No hazardous materials are used 10 Hydraulic system Schematic Item Name Item Name Ite...

Страница 28: ...e can be installed on either side of the control block by swapping the pipe joint for the plug screw on the other side Confirm fittings are tight prior to operation 10 Electrical system The figure bel...

Страница 29: ...s not required the connection is bridged insulated and put inside the control box This connector must be covered with insulation tape to provide a 2nd level of insulation if used or two levels of heat...

Страница 30: ...1 1 Limit switch wiring Figure Limit switch wiring inside wiring of single phase motor These wires map out to a white connector as shown below Figure Electrical connection to motor This white connecto...

Страница 31: ...it switches are available from HAPP if required 11 2 Electrical wiring AS3000 Power wiring will be according to the following Australian standard AS3000 Electricians must remove the top cover and veri...

Страница 32: ...Two post hydraulic lift HAPP 95 2013 HAPP Australia Pty Ltd Version 9 Page 32 11 3 Exploded Drawing...

Страница 33: ...e hoists are manufactured at the highest standard the installation and operating procedures for any equipment are the responsibility of the owner of the hoist Lift installation and operating condition...

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