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Hanshen MP350 Series, Руководство по эксплуатации

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9

3

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TECHNICAL SPECIFICATIONS

Table 1

：

Specifications

Specification

MP350

MP500

1

Power source
voltage/frequency

AC 3 phase 380V

10% 50Hz

2

Rated power input

16.5KVA

24KVA

3

Rated input current

25A

36A

4

Rated duty cycle

60%

5

Range of rated output
current adjusting

20--350A

20-500A

6

Range of rated output
voltage adjusting

11--34V

11-40V

7

Output open circuit
voltage

58V

68V

8

Efficiency

≥85%

9

Efficiency factor

≥0.93

10

Wire diameter (mm)

Ф0.8

、

Ф1.0

、

Ф1.2

、

Ф1.6

11

Net weight (kg)

47

52

12

Dimension (mm)

690×335×720

690×335×720

13

Insulation class

F

14

Shield protection class

IP21S

Содержание MP350 Series

Страница 1: ...Be sure that all installation operation maintenance and repair procedure are performed only by qualified individuals Read this operation manual completely before using this equipment Save this manual...

Страница 2: ...P M E N T I N S T A L L A T I O N C O N N E C T I O N 1 0 5 F U N C T I O N I N T R O D U C T I O N 1 2 6 W E L D I N G O P E R A T I O N 2 2 7 W E L D I N G M A T E R I A L S E L E C T I O N 3 5 8 D...

Страница 3: ...n box when wiring Do not touch the exposed live parts Do not touch the overheating parts produced by the current between the welding and the workpiece with bare hands or place parts of body or wet clo...

Страница 4: ...urrounding areas through small crack and holes Take suitable measures here to ensure that there is no risk of injury Welding must never be performed on containers which still have gases fuels mineral...

Страница 5: ...that are suitable for the application in question together with matching suitable accessories pressure regulator hoses fitting and hose clamp When opening the valve of a shielding gas cylinder always...

Страница 6: ...al discharge of hot coolant before unplugging the connectors of coolant flow switch off the cooling unit first If need to use the machine under electricity environment only use it when the safety symb...

Страница 7: ...d in industrial and workshop environments The manufacturer shall not be liable for any damage resulting from using of the machine in residential premises Likewise the manufacturer will accept no liabi...

Страница 8: ...lloys and other non ferrous metal welding The constant pressure welding method can be used for carbon steel rich in argon and CO2 gas shielded welding Advantages 1 Fully digitally controlled system ac...

Страница 9: ...urrent 25A 36A 4 Rated duty cycle 60 5 Range of rated output current adjusting 20 350A 20 500A 6 Range of rated output voltage adjusting 11 34V 11 40V 7 Output open circuit voltage 58V 68V 8 Efficienc...

Страница 10: ...10 4 EQUIPMENT INSTALLATION CONNECTION 4 1Connection diagram for example melting pole welding...

Страница 11: ...11 3 415V Fig 1 connection diagram...

Страница 12: ...o health Do not inhale any fumes or noxious Clean up the oil spill on the workpiece Keep air circulation of welding site Welding station should be equipped with exhaust smoke and dust cleaning equipme...

Страница 13: ...ion etc read instructions for operation manual of MP series welding machine panel 2 Cathode output connector Through the output cable to connect the welding workpieces gas metal arc welding 3 Control...

Страница 14: ...ect the voltage transformer cooling fan and etc 9 Heating power fuse When the heating regulator short circuit occurs the fuse will blow to protect control transformer cooling fan and etc 10 Heating ou...

Страница 15: ...light of adjusting knob When indicator light is on it means the knob can adjust the parameters 3 Selection key F2 Choose to operate the parameters of the project Arc length correction welding voltage...

Страница 16: ...nt 10 The display screen on the right Display related parameters 11 The display screen on the left Display related parameters 12 indicator light of the arc force arc lamp When using pulse MIG MAG weld...

Страница 17: ...ed 21 storage key Enter the settings menu or store parameters 22 indicator light of wire diameter When indicator light is on it means it can adjust wire diameter 23 selection key of wire diameter Sele...

Страница 18: ...f welding method Table 5 welding method Welding methods Note P MIG Pulse welding MIG MAG Unified dc welding STICK Manual welding TIG Tungsten argon arc welding CAC A Carbon arc air gouging 5 4 Implici...

Страница 19: ...to adjust to parameter values P05 P06 item are available for F2 key switch to display current percentage arc length offsets and can also use 1 to modify the parameter values Detailed operation referen...

Страница 20: ...time 0 01 2 00s 0 01s 0 08s P02 Slow wire feeding speed 1 0 21 0 M min 0 1 M min 3 6 M min P03 time of Plenum ahead 0 1 10 0s 0 1s 0 20s P04 time of Stop lagging gas 0 1 10 0s 0 1s 1 0s P05 early spe...

Страница 21: ...matic or fully automatic weld Invoking mode can improve the quality of welding technology for both This mode of operation has the memory function it can store and obtain as many as 100 different assig...

Страница 22: ...successful storage At this time stored button 21 can be released 6 Gently press storage key 21 exit the storage condition Fig7 Storage program diagram 5 6 2 Invoking program After storage all operati...

Страница 23: ...ting 6 2 Melting polar gas shielded welding installation commissioning and operation Reference figure 1 the equipment connection diagram gas welding molten 1 Connect the one end of the integrated cabl...

Страница 24: ...sponding parameters in the database which greatly reduces the complexity of the welder operation Users only need to set the welding mode operation mode the type of material wire diameter and the curre...

Страница 25: ...90 18 19 50 60 10 15 L 1 2 1 6 1 0 1 2 100 18 50 60 10 15 L 1 2 1 2 120 19 20 40 50 10 20 L 1 2 2 0 1 0 1 2 115 19 5 50 60 10 15 L 2 3 3 2 1 0 1 2 150 21 22 45 50 15 20 L 2 3 1 2 200 24 26 45 60 10 2...

Страница 26: ...13 15 L 2 3 3 2 1 2 160 200 23 26 40 50 13 17 13 15 L 2 3 4 5 1 2 200 24 28 45 55 15 20 15 17 L 3 4 6 0 1 2 270 300 28 31 60 70 18 22 18 22 L 3 4 8 0 1 6 280 320 27 31 45 60 18 22 18 22 L 4 6 10 0 1 6...

Страница 27: ...of this welding machine is a closed digital wire feeding machine with a fully digital raster feedback closed loop control function to ensure the accuracy and stability of wire feeding speed The wire...

Страница 28: ...b to adjust the given current use V knob to adjust the given arc length Wire feeding mechanism with four wheel drive as shown in figure 11 Fig 11 Wire feeding mechanism diagram Gas tube interface Wire...

Страница 29: ...ire 3 Type 3 is suitable for flux cored welding wire Use pressure handle to adjust wire feeder roller pressure keep welding wire into the catheter evenly and allow a little brake force when the wire c...

Страница 30: ...rent adjustment Knob can adjust wire feeding speed Loosen the wire feeder button wire feeding stops Press gas detection button and open the valve do not start wire feeding machine and welding machine...

Страница 31: ...stance and effect wire feeding instability Tighten the torch quick connectors in order to make sure there is no voltage drop on the surface of the contact Loosing contact lead to pressure drop which w...

Страница 32: ...tube to move the wire feeding machine 2 When connecting the gas tube or when welding machine is not in use please close the cylinder valve 3 If use water cooling torch pure water must be used and kee...

Страница 33: ...ilure 1 check communications wiring 2 replace the main control bo board E41 Wire feeder internal main board communications is abnormal 1 Communications wiring is loose or short line 2 The wire feeder...

Страница 34: ...the signal line is disconnected 4 the main control board fault 1 Check the main circuit power device 2 restart power supply 3 check signal line 4 change board E18 Output voltage abnormal 1 voltage fe...

Страница 35: ...ch and current curve Two step 1 press the torch switch start welding 2 Turn off switch stop welding Four step 1 press the torch switch start welding 2 turn off switch keep the welding state 3 press th...

Страница 36: ...elding 1 press the torch switch began to welding set continuous spot welding time welding automatic stop 2 press the torch switch before set spot welding time to loosen the switch stop welding 7 WELDI...

Страница 37: ...4047 stainless steel 0 8 1 0 1 2 1 6 304 308 309 316 Such as austenitic stainless steel welding wire 97 5 Ar 2 5 CO2 carbon steel E70 82 Ar 18 CO2 silicon bronze 1 2 1 6 HS211 100 Ar aluminum bronze 1...

Страница 38: ...he welding machine be exposed to sunlight for long periods of time Don t work in strong sunlight Don t let the welding machine be exposed to rain Don t store or use the machine in a very humid environ...

Страница 39: ...ation is firm or front end deformation The causes of gas hole Whether the splash is adhering The cause of the welding torch burning effective way is to use a splash agent Contact tip Whether is instal...

Страница 40: ...nd firm The insulation part is broken or not If there s disconnection Prevent leakage ensure safety Security warning When performing maintenance or overhaul cut off power distribution box and ensure s...

Страница 41: ...mal Overhaul parts and repair items Can not ignite the arc Shield gas can not flow out Does not send wire Igniting the arc hardly Arc is not stable Weld edge unclear Adhesive base metal and welding wi...

Страница 42: ...t circuit 3 the fuse blew out change 7 press the torch switch wire feeding is normal but Gas tube impassability 1 welding machine control board damaged 2 electromagnetic valve damage replace 8 press t...

Страница 43: ...19V 1 98 2 2 2 2 2 D1 SR160 D2 SR160 D3 SR160 D4 SR160 R1 2W 6 2 A B HGQ 3 R3 4 2W 27 2 C2 CBB22 2n2 1600V TR1 C10 CBB15 0 47UF 1200V C11 CBB15 0 47UF 1200V CT3 12T 99 3 1 0 1 1 0 2 9 7 1 0 6 1 0 0 1...

Страница 44: ...5 3 2 1 9 8 7 5 4 3 2 1 1 4 1 3 1 2 1 1 1 0 7 6 5 4 3 2 1 1 9 1 8 1 7 1 6 1 5 4 4 7 6 5 4 3 2 1 2 3 2 2 4 4 8 2 1 2 0 4 3 2 1 2 7 2 6 2 5 2 4 8 7 6 5 4 3 2 1 31 30 29 28 27 26 25 24 9 8 7 6 5 4 3 2 1...

Страница 45: ...45 10 WIRING DIAGRAM FOR INTEGRATED WELDING MACHINE...

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