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MINIVATOR 2000 INSTALLATION MANUAL

Pre-installation check list

1

Check that all of the required components

are available.

a

Track Drawing

e

Power pack

b

Track

f

Seat and upholstery

c

Stanchions

g

Fitting kit

d

Feet

Note:

Before assembly you must ensure

that all of the required track is to the correct
specification, the stanchions supplied are the
correct length, the correct number have been
supplied and the corresponding number of
feet are available. In order to do this you need
to cross reference the items supplied to the
drawing supplied. Please refer to

Appendix 4

for further details.

2 Installation tools required

Minivator 2000

installation manual

Smart Seat

Issue No of this manual is 0611-1
ORIGINAL LANGUAGE ENGLISH

• Loading toggle
• Loading bars
• Shorting links
• 8mm Spanner
• 13mm Spanner
• 17mm Spanner
• No. 3 Pozidrive
• Nylon electricians

pull through – at
least the length of
the track

• Track Lubricant:

Copaslip, or
Gleitmo 350

• 2.5mm Allen key
• 3mm Allen key
• 4mm Allen key
• 5mm Allen key
• 6mm Allen key

(ball ended)

• Superglue (inside

track only)

Note:

The installation engineer must check

with Minivator for the latest installation manual
issue number.

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Содержание MINIVATOR 2000

Страница 1: ...INSTALLATION MANUAL MINIVATOR 2000 XXXXXXXX...

Страница 2: ...you need to cross reference the items supplied to the drawing supplied Please refer to Appendix 4 for further details 2 Installation tools required Minivator 2000 installation manual Smart Seat Issue...

Страница 3: ...ed This will be similar to the one shown below Figure 1 See Appendix 4 for a larger version of this example Items required Track drawing Fitting kit Track Feet Stanchions Red cable Track assembly Tool...

Страница 4: ...ngs 1 The hinge track section must be installed before the rest of the track a Position the hinge track section in to the feet with the back of each foot 60 mm from the stringer or line of any obstruc...

Страница 5: ...3 Lay the corresponding stanchion next to the corresponding foot Figure 4 on the riser ready for track fixing bolts Grease the stanchion lugs as you go The drawing Figure 5 has a table that shows the...

Страница 6: ...O THE FIRST STANCHION AT THIS TIME 7 Using an M10 bolt from the fitting kit fix the first section of track to the second stanchion Figure 8 In Appendix 4 this would be foot 12 8 Repeat step 6 referrin...

Страница 7: ...ned it can deform the track leading to poor ride quality A higher torque may be required to get the bolt through the track but 15Nm must be the maximum applied during the final stage Note Apply a smal...

Страница 8: ...een assembled 16 If you can lift any feet by more than 5mm follow the procedure below a Unbolt the corresponding stanchion from the track b Fit a packing ring in to the foot collar Figure 13 If you ca...

Страница 9: ...comms contact to the grey wire in the top track using a connector block e Connect some more grey cable to this connector block and feed it into the stanchion and out of the top of the stanchion f Insu...

Страница 10: ...k of the stanchion foot and out of the top of the stanchion Figure 21 f Connect the power supply to the two way connecting block Figure 22 Red to white and black to black g Insulate the two way connec...

Страница 11: ...Electrical connections MINIVATOR 2000 INSTALLATION MANUAL 11 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24...

Страница 12: ...ggle looms a Driving toggle 8 way connector Part No 181001 50083 and conversion loom SIM22900 seat direction key switch and swivel can only be fitted one way Figure 29 b 2 5mm battery link Part No 181...

Страница 13: ...MINIVATOR 2000 INSTALLATION MANUAL 13 Power pack Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Figure 32...

Страница 14: ...k 7 When the power pack is fully and correctly engaged with the rack remove the loading bars from the track Figure 33 8 Remove the dummy seat toggle looms 9 Refit the end stop and end cap to the top a...

Страница 15: ...ion the magnets on the bottom track Figures 35 and 36 b Drive the lift from the bottom of the track up the stairs The lift should slow down as it enters the bend passes the first magnet and speed up a...

Страница 16: ...Place the seat chassis top moulding onto the pack Figure 39 3 The seat to footplate height is determined by the holes that are selected in the seat stem The minimum seat height is 480mm The hole spac...

Страница 17: ...toggle switch and key switch always together on one side those connections must be made to left hand arm The right arm will then house a powered footplate switch if fitted 1 Place the seat back onto...

Страница 18: ...the seat there is a large and a small hole Pass the anti tamper seal through the small hole then feed it back through the larger hole and back on itself through the hole in the end of the anti tamper...

Страница 19: ...sides of the pack blue sleeved Powered footplate only g Connect the powered footplate looms twin yellow and grey comms Power swivel only h Connect the grey powered swivel loom 2 Test the function of t...

Страница 20: ...mming The infra red remote control handsets supplied with the lift should work out of the box If the lift does not travel up and down the stairs when the corresponding handset buttons are pressed or i...

Страница 21: ...e PCB on both handsets to the same settings note that the next pair of handsets will require the dipswitches to be set to a different combination Figure 53 iii Press and hold the red button on the PCB...

Страница 22: ...nd hold the red button on the main PCB a yellow LED will illuminate on the PCB 3 Press the up direction on the handset and the yellow light will go out 4 Programming is complete Note If a second stair...

Страница 23: ...ater does not require line of sight so can be placed discreetly for example behind the track 4 After turning off the power to the system wire the RF repeater into the 33V lift charging supply from the...

Страница 24: ...ear edge of the power pack can travel freely past them 2 Using the screws supplied locate the feet using three screws per foot but do not fully tighten the screws until the feet have been adjusted to...

Страница 25: ...he off position and ensure that the lift will not drive 0 should show in the diagnostic display when you try to drive the lift with the key switch in the off position b Turn the key switch back on 4 E...

Страница 26: ...3 Lower the front seat squab 4 The footplate should lower Power footplate only 1 For arm operated versions a Operate the switch under the arm b The footplate should lift c Operate the switch in the o...

Страница 27: ...lift should i Drive down the stairs ii Stop at the park position iii Beep whilst lowering the hinge iv After a short pause continue to the bottom of the track d Depress the up button and keep it depr...

Страница 28: ...is switch unless you will not be using the stairlift for a prolonged period such as a holiday Seat belt The seat belt should be used every time the stairlift is used Operating lever Which way is up wh...

Страница 29: ...ower Footplate if fitted How to operate the power footplate Power Hinge if fitted How to operate the hinge section using the lift toggle control How to operate the hinge section using the handsets The...

Страница 30: ...ft in operation Your stairlift is fitted with sensitive side edges and undertray on the footplate which will automatically stop the stairlift if it detects any obstructions NEVER use the stairlift in...

Страница 31: ...the lubricant Note Do not use an oil based lubricant such as WD40 It will damage the lift 2 Check all of the safety features on the lift as described in the Testing section of the installation manual...

Страница 32: ...Top stop Right hand Bottom stop Left hand Description End limits activated Telephone fault finding action Ask client to tap trunnion guards in case they are stuck If this does not correct the fault se...

Страница 33: ...fault finding action Drive lift to charge contacts Check charging circuit if Okay code not displayed If lift will not drive replace batteries and check charging circuit Code Meaning 8 8 Up direction R...

Страница 34: ...t finding action Replace main board Code Meaning n Half speed Description Telephone fault finding action Send engineer if permanently showing On site fault finding action Check reed switches and dipsw...

Страница 35: ...er only Description Faulty power supply Telephone fault finding action Send engineer On site fault finding action Replace power supply Code Meaning y Software error Description The main control board...

Страница 36: ...GE ORANGE ORANGE BROWN GREY VIOLET LOOP 6 5 4 3 2 1 2 1 2 1 1 2 2 1 2 1 1 1 1 1 1 1 2 1 6 5 4 3 2 1 VIOLET GREY BROWN RED RED RED YELLOW TAG RED TAG RED TAG ORANGE BOTTOM LIMIT YELLOW TOP LIMIT TOP LI...

Страница 37: ...ORANGE ORANGE VIOLET GREY BROWN LOOP 6 5 4 3 2 1 2 1 2 1 1 2 2 1 2 1 1 1 1 1 1 1 2 1 6 5 4 3 2 1 VIOLET GREY BROWN RED RED RED YELLOW TAG RED TAG RED TAG ORANGE BOTTOM LIMIT YELLOW TOP LIMIT TOP LIMIT...

Страница 38: ...E ORANGE GREEN BLUE BLUE 2 1 2 1 2 1 2 1 2 3 1 2 3 1 ORANGE SW2 SW3 SW8 SW7 SW4 SW6 SW5 SW1 POWER FOOTPLATE POWER FOOTPLATE ALTERNATIVE DIRECTION ALTERNATIVE KEYSWITCH KEYSWITCH FINAL LIMIT DIRECTION...

Страница 39: ...S PRESENT ON CONNECTOR NOTE THERE ARE NO END LIMITS ON THE POWER SWIVEL MOTOR STOPS USING CURRENT LIMIT M1 M2 ON 1 2 3 4 2000 POWERED FOOTPLATE SCHEMATIC FOOTPLATE MOTOR RED RED 24VDC BATTERY BLACK M...

Страница 40: ...C ON CIRCUIT FULL SPEED INTERNAL CURVE CONNS WHEN LOOM 181001 50062 IS PLUGGED INTO THE 4 WAY CONNECTOR 2 ORANGE 2 RED WIRES WILL BE AVAILABLE TO CONNECT INTO TRACK SECTION UPSTAIRS RED CHARGE CONTACT...

Страница 41: ...TOP CHARGE CONTACTS GREY GREY GREY BULLET CONNECTOR 1 1 RED RED GREY RED INTERMEDIATE CHARGE CONTACTS POSITIVE COMMS POSITIVE COMMS 0V 33VDC OPTIONAL OBJECT DETECTOR SENSOR INPUT M1 M2 SPEED ADJUSTME...

Страница 42: ...YELLOW YELLOW WHITE N C WHITE MS125 2000 DIP settings RH standard 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 ON 1 2 3 4 ON 1 2 3 4 FUNCTION OF SWITCHES IF ANY DIP SWITCHES ARE CHANGED PLEASE TURN OFF LIFT WAIT...

Страница 43: ...ITE N C WHITE ON ON DIP 1 DIP 2 M MS125 2000 DIP Settings RH Internal Bend 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 ON 1 2 3 4 ON 1 2 3 4 SLIDE ENABLE PING ENABLE PLATFORM ENABLE AUTO HINGE ENABLE RIGHT HAND L...

Страница 44: ...YELLOW YELLOW WHITE N C WHITE MS125 2000 DIP Settings RH Auto Hinge CSE126 1 2 3 4 1 2 3 4 IF ANY DIP SWITCHES ARE CHANGED PLEASE TURN OFF LIFT WAIT 10 SECONDS THEN POWER THE LIFT BACK ON INFRARED RAD...

Страница 45: ...ILL ENABLE POWER SWIVEL MODE MS125 2000 DIP Settings RH Auto Swivel System 1 2 3 4 1 2 3 4 IF ANY DIP SWITCHES ARE CHANGED PLEASE TURN OFF LIFT WAIT 10 SECONDS THEN POWER THE LIFT BACK ON INFRARED RAD...

Страница 46: ...RKED FOR WELD Marked Checked M C SHOP Track Assembled BY BY Stanchion bolts REFERENCE Client reference 21 22 12 13 14 15 16 17 18 19 20 11 3 2 9 8 7 6 5 4 10 UP 2 M10 plain washer fitted Stanchion 19...

Страница 47: ...rtc 12345 REV COMMENTS BY DATE Track Bolts 24 Track Sections Used Parts for Build Fitting Kit Joining plugs 16 Aditional section by stanchion Charge Points Standard End Stops Magnets 0 MK2 IR Hand Se...

Страница 48: ...48 MINIVATOR 2000 INSTALLATION MANUAL Appendix 5 Inside track details...

Страница 49: ...MINIVATOR 2000 INSTALLATION MANUAL 49 Notes...

Страница 50: ...50 MINIVATOR 2000 INSTALLATION MANUAL Notes...

Страница 51: ...MINIVATOR 2000 INSTALLATION MANUAL 51 Notes...

Страница 52: ...co uk www handicare co uk Handicare Treppenlifte GmbH Gesellenweg 7 32427 Minden Deutschland Tel 49 0 571 97 33 980 Fax 49 0 571 97 33 9833 Email treppenlifte handicare de www handicare de North Ameri...

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