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HAMWORTHY HEATING LTD 

 

LILLIPUT HE 

 

500001047/F 

To comply with guidance note PM5 (Health and 
Safety Executive), the minimum pressure 
requirements at the boiler are given below as 
examples:- 
 

a.

 

Single installed boiler running at 82

o

C flow 

temperature.  Minimum head required is not less 
than 2 metres or 0.2 bar. 
 

b.

 

Single installed boiler running at 95

o

C flow 

temperature.  Minimum head required = 5.1 metres 
or 0.5 bar. 
 

c.

 

Multi boiler installation running at 82

o

C flow 

temperature and 11

o

C rise across system. Minimum 

head required = 4.3 metres or 0.42 bar. 
 

d.

 

Multi boiler installation running at 82

o

C flow 

temperature and 20

o

C rise across system. 

 

Minimum head required = 9.3 metres or 0.92 bar. 
 

5. CONNECTIONS 
 
5.1 Fuel 
 
GAS

 - For burner gas train inlet connection sizes, 

refer to Section 2.1. 
 
A manual shut-off valve must be fitted on the 
incoming gas supply pipe.  It shall be adjacent to 
boiler, clearly identified and readily accessible.  
 

OIL

 - All burners are supplied with flexible oil pipes 

to make the final connection between the oil supply 
pipe and burner.  The oil supply line should 
terminate adjacent to the burner with an isolating 
valve and metal bowl filter. 
 

5.2 Water 
 

The flow and return water connections are located 
on the rear section of each boiler.  These are tapped 
Rc 1½" (1½" BSP female tapered thread).  Refer to 
Fig. 1(Page 3). 
 

5.3 Electrical 
 
WARNING: THIS APPLIANCE MUST BE 
EARTHED. 
 
IMPORTANT:

  All wiring must be installed in 

accordance with the IEE Wiring Regulations for 
electrical installations, and any other local electrical 
regulations which apply. 
 
A 240 volt 50 Hz single phase neutral and earth 
supply is required.  Entry points for the electrical 
cable are located on the back casing panel. 
 
To allow electrical isolation of the boiler when 
necessary the electrical supply should come from a 
double pole fused isolator (located in the boiler 

4.4 Safety 

Valve 

 

A pressure relief (safety) valve, of approved 
manufacture and sized to match the boiler(s) rating 
in accordance with BS.6644, should be installed in 
the flow pipe between the boiler(s) and open vent 
pipe connection.  The safety valve discharge pipe 
should be self draining and terminate in a visible 
position where any discharge will not be a danger to 
personnel. 
 

4.5 Pressure 

Gauge 

 

The boiler(s)/heating system should be fitted with a 
water pressure gauge to indicate the pressure in the 
system in either metres of water or bars. 
 

4.6 

Thermometer (temperature gauge) 

 

Each boiler control panel incorporates a 
temperature gauge, indicating the temperature of 
the boiler flow water in degrees Celsius. 
 

4.7 Drain 

Valves 

 

A drain valve (not supplied) should be fitted to allow 
complete draining of the boiler when necessary.  
Any parts of the system which are below the boiler 
should have a drain valve installed at the lowest 
point to allow the system to be totally drained when 
necessary.  A plugged Rc½" connection is provided 
for a drain valve at the bottom of the front boiler 
section. 
 

4.8 

Feed Water Quality 

 

If the boiler feed water has a high degree of 
hardness, it is recommended that the water be 
treated to prevent precipitation of scale or sludge in 
the boiler water passageways.  Details of additives 
can be obtained from any reliable  
 
manufacturer of water treatment products or the 
local water authority. 
 
It should be noted however, that even if the boiler 
water is of average hardness, not requiring 
treatment, subsequent draining of the system for 
repair or constant make-up water due to an 
undetected leak will cause additional deposits and 
gradual build-up of scale.  It is essential therefore, 
that leaks are attended to promptly and draining is 
kept to an absolute minimum. 
 
It is recommended that the system be flushed out at 
least twice when hot before any water treatment is 
added.  If any doubt exists regarding the internal 
cleanliness of an old system, consideration should 
be given to the fitting of a coarse filter in the return 
pipework to the boilers. 
 

4.9 

Minimum System Water Pressure 

Содержание LILIPUT HE

Страница 1: ...SE INSTRUCTIONS MUST BE READ AND UNDERSTOOD BEFORE INSTALLING COMMISSIONING OPERATING OR SERVICING EQUIPMENT LILLIPUT HE GAS OIL FIRED CAST IRON SECTIONAL BOILERS INSTALLATION COMMISSIONING AND MAINTE...

Страница 2: ......

Страница 3: ...ISSION OPERATE OR MAINTAIN THIS UNIT THE LILLIPUT BOILER IS INTENDED FOR USE AS A COMMERCIAL APPLIANCE AND IS NOT CERTIFIED FOR USE IN DOMESTIC APPLICATIONS GAS FIRED VARIANTS OF THE LILLIPUT BOILER R...

Страница 4: ...il Supply 3 6 Flue System 3 7 Ventilation and Air Supply 3 7 1 Natural Ventilation 3 7 2 Mechanical Ventilation 4 0 WATER SYSTEM 7 4 1 Pipework 4 2 Pumps 4 3 Vent Pipe 4 4 Safety Valve 4 5 Pressure Ga...

Страница 5: ...ater Flow Rates and Pressure Drops 7 Table 4 Composition of Sections within Heat Exchanger 10 FIGURES Figure 1 Overall Dimensions and Clearances 3 Figure 2 Boiler Control Panel Wiring Diagram 9 Figure...

Страница 6: ...be used individually or in a multiple boiler configuration and are suitable for use on either open vented or sealed low temperature hot water heating systems For hot water production they can be used...

Страница 7: ...AS VOLUME AT NTP NAT GAS m3 h ft3 h 90 0 3178 118 2 4174 APPROX FLUE GAS TEMP NAT GAS deg C 190 FLUE DRAUGHT REQUIRED AT BOILER OUTLET mbar in wg 0 1 0 25 0 04 0 10 WEIGHT FILLED WITHOUT BURNER kg lb...

Страница 8: ...Dimensions and Clearances Fig 1 Overall Dimensions and Clearances BOILER MODEL Lmm Hmm Amm Gas Amm Oil Bmm Cmm Dmm min LILLIPUT HE 65 800 530 347 261 400 500 400 LILLIPUT HE 90 960 530 389 261 400 500...

Страница 9: ...allation commissioning and maintenance c British Gas Publications IM 2 Purging procedures for non domestic gas installations IM 5 Soundness testing procedures for industrial and commercial gas install...

Страница 10: ...sh Standards and Local Authority Regulations Oil Supply Lines The oil supply line s between storage tank and burner should be run in copper steel or aluminium pipe Galvanised pipes and fittings should...

Страница 11: ...output and above The following notes are given as general guidance 3 7 1 Air Supply by Natural Ventilation The boiler room must have or be provided with permanent air vents directly to the outside ai...

Страница 12: ...d be taken into account when selecting the circulating pump for the system In the case of open vented systems it is essential that the pump does not pump over i e push water out of the open vent pipe...

Страница 13: ...ief safety valve of approved manufacture and sized to match the boiler s rating in accordance with BS 6644 should be installed in the flow pipe between the boiler s and open vent pipe connection The s...

Страница 14: ...The boiler control panel includes a terminal block for all electrical connections to the boiler Refer to Fig 2 below Wiring diagrams showing the electrical connection of burner to boiler are given in...

Страница 15: ...One front section F Intermediate sections I Special intermediate sections SI For the purposes of identification the Intermediate sections have a joint face between the middle and upper part of the se...

Страница 16: ...oiler sections Check that the cut outs A are positioned around the rear spacers and secure in position with duct tape A Fit the rear insulation jacket over the flue outlet Secure the top and side edge...

Страница 17: ...cable entry hole A is at the front of the boiler Se cure the top cover to the rear cover using the 4x10 self tapping screws B A B B Remove the cable entry blanking plate A from the control con sole a...

Страница 18: ...r as detailed in British Gas Publications IM 5 and IM 2 respectively Check that gas meter is operational and has been checked by the local region of British Gas Check that gas meter and supply pipewor...

Страница 19: ...aximum pressure of gas train governor is not exceeded i Adjust start and main output gas rates as detailed in the manufacturer s technical information supplied with the gas train j Check that overheat...

Страница 20: ...ISOLATOR AND SHUT OFF FUEL SUPPLY TO BOILER a a For oil installations Desludge oil storage tank and examine for leaks and signs of deterioration b Examine contents gauge for visibility and clean or r...

Страница 21: ...LLIPUT HE 500001047 F 16 i h Check all flue joints for integrity j i Check ventilation ducts grilles to boiler room and ensure they are clear k j Re commission boiler as detailed in relevant parts of...

Страница 22: ...Hexagonal bush 1 BSP 573405119 9 Thermostat pocket 573405228 10 Plug BSP 573405121 11 Door hinge 573405229 12 Insulation front door 573405230 13 Insulation front 573405231 14 Front door 573405232 15...

Страница 23: ...HAMWORTHY HEATING LTD LILLIPUT HE 500001047 F 18 Fig 4 Exploded View of Boiler 26 Item 26 insulation to be placed between refractory brick and door casting...

Страница 24: ...LIGHT L N 3 WIRE BURNER CONNECTION FOR REMOTE LOCKOUT LAMP OR VOLT FREE SIGNAL FOR OVER TEM PERATURE LOCKOUT FOR BURNER WORKING SIGNAL FOR EXTERNAL THERMOSTAT OR PRESSURE SWITCH FOR EXTERNAL PUMP SWI...

Страница 25: ...mm 616 776 Combustion Chamber Type Reversed BURNER TYPE FOR GAS INSTALLATIONS Burner Manufacturer RIELLO BURNER MODEL 40 GS10 40 GS10 Blast Tube Penetration Dimension A mm 110 110 Burner Manufacturer...

Страница 26: ...HAMWORTHY HEATING LTD LILLIPUT HE 500001047 F 21 INSTALLER SITE ADDRESS BOILER TYPE BOILER SIZE S UNIT NO S SERIAL NO S FLUE NOTES...

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