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HAMWORTHY HEATING LTD 

 

LILLIPUT HE 

 

500001047/F 

appliances.   
 

Failure to install gas appliances correctly may 
lead to prosecution.  It is in your own interest, 
and that of safety, to comply with the law.

 

 
The local gas region should be consulted at the 
installation planning stage to either determine the 
feasibility of providing a gas supply, or, where there 
is an existing supply, to ensure that the meter 
capacity is adequate for the rated input of the 
proposed new boiler.  An existing gas service pipe 
must not be used without prior consultation with the 
local gas region.  A gas meter is connected to the 
service pipe by the local gas region, or the local gas 
region contractor. 
 
Installation pipes should be fitted in accordance with 
British Gas publication IM/16.  Pipework from the 
meter to the boiler must be of an adequate size to 
pass the maximum required gas rate without 
excessive pressure loss.  Pipe of a smaller diameter 
than the burner gas connection should not be used.  
The complete installation must be tested as 
described in IM/16. 
 
Where it is necessary to use a gas booster, the 
controls must include a low pressure cut-off switch 
fitted upstream of the booster.  The cut-off pressure 
will be decided by the local gas region, who should 
be consulted before a gas booster is installed. 
 
A manual shut-off valve must be fitted on the 
incoming gas supply pipe, in an easily accessible 
position, adjacent to the boiler and clearly identified. 
 

3.5 Oil 

Supply 

 

The oil storage and supply system should be 
designed and installed in accordance with BS.5410 
Part 1 or 2, as appropriate.  The following notes are 
given as guidance:- 
 

Oil Storage Tank

 - The oil storage tank should be 

of sufficient capacity to permit economic deliveries 
of oil to be taken.  Reference should be made to oil 
distributor for advice.  The tank should be installed 
such that: 

a.

 

The oil outlet should be higher than the top of 

the oil burner pump.  If site conditions prevent this, 
then a suction lift (or 'two-pipe') fuel supply system 
must be used. 

b.

 

The maximum head on the suction side of the 

oil pump should not exceed 4 metres (14 feet). 

c.

 

The base should be sloped away from the 

outlet and towards a drain cock to allow draining of 
any water or sediment from the tank. 

d.

 

It is sited outside, if possible, and complies 

fully with the requirements of the relevant British 
Standards and Local Authority Regulations. 

Oil Supply Lines

 - The oil supply line(s) between 

storage tank and burner should be run in copper, 

steel or aluminium pipe.  Galvanised pipes and 
fittings should not be used.  All pipework and fittings 
must be oil-tight, with any screwed joints made good 
with an oil resistant compound.  The supply line 
should terminate adjacent to the burner with an 
isolating valve and metal bowl filter (with 
replaceable filter element). 
 

Gravity Feed Supply

 - Where the delivery 

connection of the storage tank is above the level of 
the pump inlet on the burner a 'single pipe' gravity 
feed system can be used.  At no point in this system 
should the supply pipework be higher than the 
lowest level of fuel in the tank. 
 

Suction Lift Supply

 - where the delivery connection 

of the tank is below the level of the pump inlet on 
the burner a 'two-pipe' fuel supply system MUST be 
used.  This system uses the burner pump to provide 
a circulation of oil to and from the tank.  

N.B.

  

Burner pumps can be supplied ready for use on a 
'single-pipe' system.  For use on a 'two-pipe' system 
it may be necessary to fit the pump with a by-pass 
plug.  Refer to technical information supplied with 
burner. 
 
The return line should terminate within the oil tank at 
the same level as the suction line, in which case a 
non-return valve is not required.  If the return line 
terminates above the fuel level, a non-return valve 
MUST be fitted. 
 

3.6 Flue 

System 

 

The flue system should be designed and installed in 
accordance with the requirements of BS.5440 Part 
1,  BS.5854,  BS.6644 and British Gas publication 
IM/11.  The following notes are given for your 
guidance. 
The boiler should be connected to a single flue 
system in the case of a single boiler, or a common 
flue header in the case of a multiple boiler 
installation.  Flue systems must be self supporting 
and contain access for cleaning. 
 
The size of the flue must be such as to guarantee 
the efficient discharge of combustion products from 
the building and should not be less than the 
diameter of the flue outlet. 
 
When designing the flue system, care must be taken 
to ensure that any condensate that may form within 
the system can be safely drained to a suitable waste 
point, and that the flue material used is resistant to 
the corrosive effects of that condensate. 
 
The flue system should be designed such that the 
flue terminates at least 1 metre above the roof 
surface, or above the level of any nearby structure 
which is within 2.5 metres of the flue. 
 
The flue should not terminate adjacent to any 

Содержание LILIPUT HE

Страница 1: ...SE INSTRUCTIONS MUST BE READ AND UNDERSTOOD BEFORE INSTALLING COMMISSIONING OPERATING OR SERVICING EQUIPMENT LILLIPUT HE GAS OIL FIRED CAST IRON SECTIONAL BOILERS INSTALLATION COMMISSIONING AND MAINTE...

Страница 2: ......

Страница 3: ...ISSION OPERATE OR MAINTAIN THIS UNIT THE LILLIPUT BOILER IS INTENDED FOR USE AS A COMMERCIAL APPLIANCE AND IS NOT CERTIFIED FOR USE IN DOMESTIC APPLICATIONS GAS FIRED VARIANTS OF THE LILLIPUT BOILER R...

Страница 4: ...il Supply 3 6 Flue System 3 7 Ventilation and Air Supply 3 7 1 Natural Ventilation 3 7 2 Mechanical Ventilation 4 0 WATER SYSTEM 7 4 1 Pipework 4 2 Pumps 4 3 Vent Pipe 4 4 Safety Valve 4 5 Pressure Ga...

Страница 5: ...ater Flow Rates and Pressure Drops 7 Table 4 Composition of Sections within Heat Exchanger 10 FIGURES Figure 1 Overall Dimensions and Clearances 3 Figure 2 Boiler Control Panel Wiring Diagram 9 Figure...

Страница 6: ...be used individually or in a multiple boiler configuration and are suitable for use on either open vented or sealed low temperature hot water heating systems For hot water production they can be used...

Страница 7: ...AS VOLUME AT NTP NAT GAS m3 h ft3 h 90 0 3178 118 2 4174 APPROX FLUE GAS TEMP NAT GAS deg C 190 FLUE DRAUGHT REQUIRED AT BOILER OUTLET mbar in wg 0 1 0 25 0 04 0 10 WEIGHT FILLED WITHOUT BURNER kg lb...

Страница 8: ...Dimensions and Clearances Fig 1 Overall Dimensions and Clearances BOILER MODEL Lmm Hmm Amm Gas Amm Oil Bmm Cmm Dmm min LILLIPUT HE 65 800 530 347 261 400 500 400 LILLIPUT HE 90 960 530 389 261 400 500...

Страница 9: ...allation commissioning and maintenance c British Gas Publications IM 2 Purging procedures for non domestic gas installations IM 5 Soundness testing procedures for industrial and commercial gas install...

Страница 10: ...sh Standards and Local Authority Regulations Oil Supply Lines The oil supply line s between storage tank and burner should be run in copper steel or aluminium pipe Galvanised pipes and fittings should...

Страница 11: ...output and above The following notes are given as general guidance 3 7 1 Air Supply by Natural Ventilation The boiler room must have or be provided with permanent air vents directly to the outside ai...

Страница 12: ...d be taken into account when selecting the circulating pump for the system In the case of open vented systems it is essential that the pump does not pump over i e push water out of the open vent pipe...

Страница 13: ...ief safety valve of approved manufacture and sized to match the boiler s rating in accordance with BS 6644 should be installed in the flow pipe between the boiler s and open vent pipe connection The s...

Страница 14: ...The boiler control panel includes a terminal block for all electrical connections to the boiler Refer to Fig 2 below Wiring diagrams showing the electrical connection of burner to boiler are given in...

Страница 15: ...One front section F Intermediate sections I Special intermediate sections SI For the purposes of identification the Intermediate sections have a joint face between the middle and upper part of the se...

Страница 16: ...oiler sections Check that the cut outs A are positioned around the rear spacers and secure in position with duct tape A Fit the rear insulation jacket over the flue outlet Secure the top and side edge...

Страница 17: ...cable entry hole A is at the front of the boiler Se cure the top cover to the rear cover using the 4x10 self tapping screws B A B B Remove the cable entry blanking plate A from the control con sole a...

Страница 18: ...r as detailed in British Gas Publications IM 5 and IM 2 respectively Check that gas meter is operational and has been checked by the local region of British Gas Check that gas meter and supply pipewor...

Страница 19: ...aximum pressure of gas train governor is not exceeded i Adjust start and main output gas rates as detailed in the manufacturer s technical information supplied with the gas train j Check that overheat...

Страница 20: ...ISOLATOR AND SHUT OFF FUEL SUPPLY TO BOILER a a For oil installations Desludge oil storage tank and examine for leaks and signs of deterioration b Examine contents gauge for visibility and clean or r...

Страница 21: ...LLIPUT HE 500001047 F 16 i h Check all flue joints for integrity j i Check ventilation ducts grilles to boiler room and ensure they are clear k j Re commission boiler as detailed in relevant parts of...

Страница 22: ...Hexagonal bush 1 BSP 573405119 9 Thermostat pocket 573405228 10 Plug BSP 573405121 11 Door hinge 573405229 12 Insulation front door 573405230 13 Insulation front 573405231 14 Front door 573405232 15...

Страница 23: ...HAMWORTHY HEATING LTD LILLIPUT HE 500001047 F 18 Fig 4 Exploded View of Boiler 26 Item 26 insulation to be placed between refractory brick and door casting...

Страница 24: ...LIGHT L N 3 WIRE BURNER CONNECTION FOR REMOTE LOCKOUT LAMP OR VOLT FREE SIGNAL FOR OVER TEM PERATURE LOCKOUT FOR BURNER WORKING SIGNAL FOR EXTERNAL THERMOSTAT OR PRESSURE SWITCH FOR EXTERNAL PUMP SWI...

Страница 25: ...mm 616 776 Combustion Chamber Type Reversed BURNER TYPE FOR GAS INSTALLATIONS Burner Manufacturer RIELLO BURNER MODEL 40 GS10 40 GS10 Blast Tube Penetration Dimension A mm 110 110 Burner Manufacturer...

Страница 26: ...HAMWORTHY HEATING LTD LILLIPUT HE 500001047 F 21 INSTALLER SITE ADDRESS BOILER TYPE BOILER SIZE S UNIT NO S SERIAL NO S FLUE NOTES...

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