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Three Piece High Pressure Ball Valves 

 H25 Valves Series

 

Three  Piece High Pressure  Ball Valves 

 H25 Valves Series

 

 

 

 

15 

 

1.

 

General 

 

It is strongly recommended to review both the disassembly and assembly chapters before getting 
started.

 

 

For any discrepancies, please contact Habonim.

 

 

2.

 

Disassembly

 

 

Cycle the valve with the line pressure fully relieved before attempting to remove the valve from the 
pipeline, to ensure pressure has also been discharged from the valve cavity

 

Set the valve to open position. 

 

Remove the dowel pins.

 

 

Carefully remove the ends from the valve body.

 

 

Remove and discard the seats, body seals and all the valve parts. 

 

Set the valve to close position. 

 

Support the ball to prevent it from falling out of the valve body and set the ball aside in a clean 
secure area for reuse. 

 

Remove stem nut and all the stem assembly components.  

 

Place all the removed components, in a clean and secure area. 

 

Push the stem down into the body and remove it. 

 

Discard the stem thrust seals, care taken not to scratch or nick the stem bore area of the body. 

 

Clean the stem and the stem bore area. 

 

 

 

 

 

 

 

 

 

 

 

 

 

Содержание H25 Series

Страница 1: ...Three Piece HighPressure BallValves H25 ValvesSeries Installation Operating Maintenance Three Piece High Pressure Ball Valves H25 Valves Series REV00 03 23 Itemnumber YP0007941...

Страница 2: ...manuals for additional product safety information or contact Habonim Keep hands and objects away from the valve ports at all times Actuated valves could be accidentally operated resulting in serious...

Страница 3: ...capabilities date hour name andsignature of the responsible engineer air pressure onsite time toclosethevalve timetoopenthevalve The combined corrosion anderosionallowanceforthevalvebody wallthickness...

Страница 4: ...n dryair according toISO 4414 The air compressor must incorporate a filteron the intakesystemand contain only lubricants that are resistant toignition orcarbonization at anticipatedtemperatures The ai...

Страница 5: ...arts asstatedinthismanual Where indoubt please consultwithHabonim Anyunstable fluidorgasshouldbe identified byitsmanufacturerandmustnotbeused withHabonim valves CAUTION The valves should be used in aw...

Страница 6: ...ndsshould notbe removed until immediately prior to installation 5 1 6 Visualinspection shouldbeperformed onasemi annualbasisandresultsrecorded 6 Installation The installation procedure forHabonimballv...

Страница 7: ...sfortheEuropeanmarketandabove1 carry the CEmarkwiththeinformation requiredbythe PED 6 2 3 The valve markingsthatare accordingtoAPI 6Dstandardarepresentedinorderto provide the user fulltraceability and...

Страница 8: ...nin a normal vibrating environment Wheninstalling a valve in a high vibrating environmentsuchasforan off roadapplication please contact Habonim 6 4 Threaded End Valves 6 4 1 Valveswiththreadedendsshou...

Страница 9: ...ine service itmustbe ensuredthatitisclosedwithablindend connection andthe valve issecuredagainstbeingopened unintentionally WARNING Never look intothe valve bore while the valveis in a flow line Press...

Страница 10: ...ated seal wear and high valve operating torque 7 2 It is strongly recommendedtotightenthe stemnuttorqueaccordingtovalue inTable1inthe Disassembly andassembly manualevery15 000cycles 7 3 If the valveis...

Страница 11: ...s are in the fail close position 1 Remove the air hose or the solenoidvalve fromthe actuator 2 Release one turn the boltsconnectingthe bracket and the actuator bottomplan 3 Remove completelythe boltsc...

Страница 12: ...valve ISO5211 pad 3 Place the adaptor onthe valve stem checkthat the adaptor fitssnugly ontothe valve stemwithoutplay and is in the correct angular relationshipto the actuator gear shaft 4 Make sure...

Страница 13: ...stmentscrewsare lockedin place by usingLoctite221 any change of screwsposition must be repeatedwithrenewalof the glue overthe screws thread 9 Tightenall bracket bolts withsuitable spanner 10 Hold the...

Страница 14: ...hPressure BallValves H25 ValvesSeries Three Piece High Pressure Ball Valves H25 Valves Series 13 Disassembly Assembly Manual Three Piece High Pressure BallValves Series included H25 Series Sizesinclud...

Страница 15: ...nd objects away from the valve ports at all times Actuated valves could be accidentally operated resulting in serious injury or valve damage Before removing a valve from the line always make sure the...

Страница 16: ...hasalsobeen dischargedfromthevalvecavity Setthe valve to openposition Remove the dowelpins Carefully removetheendsfromthevalvebody Remove anddiscardthe seats bodysealsandallthe valve parts Setthe valv...

Страница 17: ...dlesassemblyforall valvesizes 3 7 Lubricate the stemthrustseal 7 andthestemseal 9 withappropriate lubricant 3 8 Place the stemthrustseal 7 onthestem 4 3 9 Insertthe stem 4 horizontallyintothe centerbo...

Страница 18: ...nd turnthe stemsothe valveisatopenposition to preventthe ballfrom fallingout 3 18 Assemblebothseals 6A 6B andseats 5 onthe valve ends 2 andthreadthe assembledend into the valve body 1 3 19 Tightenthe...

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