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Three Piece High Pressure Ball Valves 

 H25 Valves Series

 

Three  Piece High Pressure  Ball Valves 

 H25 Valves Series

 

 

 

 

8.

 

Maintenance 

HABONIM valves have a long and reliable life, and maintenance is seldom required. When maintenance is 
necessary, valves can be refurbished on site.

 

To extend valve performance and reduce possible plant problems, the following procedures should be followed:

 

7.1.

 

If leakage around the stem is noticed, check the stem nut torque according to value in Table 1 in the

 

Disassembly and assembly manual. If the leak continues, tighten the gland nut about a 1/4-turn as a 
routine maintenance procedure. This will compensate for any wear or settling of the gland packing.

 

 

Caution: Excessive tightening of the stem nut can result in accelerated seal wear 
and high valve operating torque.

 

 

7.2.

 

It is 

strongly recommended

 to tighten the 

stem nut torque according to value in Table 1 in the

 

Disassembly and assembly manual every 15,000 cycles. 

7.3.

 

If the valve is removed from the line and disassembled, replacement of all seats and seals is recommended 
using the appropriate Habonim Repair kit. Examine all metallic sealing surfaces such as ball, stem, and the 
surfaces on the end connectors that contact the seats for wear, corrosion or damage.

 

7.4.

 

Only Habonim authorized spare parts should be used. Default repair kit parts from Habonim can be found 
at "components & materials" in Habonim catalog.

 

7.5.

 

In addition to repair kits, other spare parts are available from Habonim, such as stem, glands, bolts, screws 
and nuts.

 

7.6.

 

Should additional parts be required, it is recommended that the complete valve be replaced.

 

7.7.

 

When ordering repair kits, please provide the valve size and full figure number code and series, engraved 
on the valve ID tag.

 

 

 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Содержание H25 Series

Страница 1: ...Three Piece HighPressure BallValves H25 ValvesSeries Installation Operating Maintenance Three Piece High Pressure Ball Valves H25 Valves Series REV00 03 23 Itemnumber YP0007941...

Страница 2: ...manuals for additional product safety information or contact Habonim Keep hands and objects away from the valve ports at all times Actuated valves could be accidentally operated resulting in serious...

Страница 3: ...capabilities date hour name andsignature of the responsible engineer air pressure onsite time toclosethevalve timetoopenthevalve The combined corrosion anderosionallowanceforthevalvebody wallthickness...

Страница 4: ...n dryair according toISO 4414 The air compressor must incorporate a filteron the intakesystemand contain only lubricants that are resistant toignition orcarbonization at anticipatedtemperatures The ai...

Страница 5: ...arts asstatedinthismanual Where indoubt please consultwithHabonim Anyunstable fluidorgasshouldbe identified byitsmanufacturerandmustnotbeused withHabonim valves CAUTION The valves should be used in aw...

Страница 6: ...ndsshould notbe removed until immediately prior to installation 5 1 6 Visualinspection shouldbeperformed onasemi annualbasisandresultsrecorded 6 Installation The installation procedure forHabonimballv...

Страница 7: ...sfortheEuropeanmarketandabove1 carry the CEmarkwiththeinformation requiredbythe PED 6 2 3 The valve markingsthatare accordingtoAPI 6Dstandardarepresentedinorderto provide the user fulltraceability and...

Страница 8: ...nin a normal vibrating environment Wheninstalling a valve in a high vibrating environmentsuchasforan off roadapplication please contact Habonim 6 4 Threaded End Valves 6 4 1 Valveswiththreadedendsshou...

Страница 9: ...ine service itmustbe ensuredthatitisclosedwithablindend connection andthe valve issecuredagainstbeingopened unintentionally WARNING Never look intothe valve bore while the valveis in a flow line Press...

Страница 10: ...ated seal wear and high valve operating torque 7 2 It is strongly recommendedtotightenthe stemnuttorqueaccordingtovalue inTable1inthe Disassembly andassembly manualevery15 000cycles 7 3 If the valveis...

Страница 11: ...s are in the fail close position 1 Remove the air hose or the solenoidvalve fromthe actuator 2 Release one turn the boltsconnectingthe bracket and the actuator bottomplan 3 Remove completelythe boltsc...

Страница 12: ...valve ISO5211 pad 3 Place the adaptor onthe valve stem checkthat the adaptor fitssnugly ontothe valve stemwithoutplay and is in the correct angular relationshipto the actuator gear shaft 4 Make sure...

Страница 13: ...stmentscrewsare lockedin place by usingLoctite221 any change of screwsposition must be repeatedwithrenewalof the glue overthe screws thread 9 Tightenall bracket bolts withsuitable spanner 10 Hold the...

Страница 14: ...hPressure BallValves H25 ValvesSeries Three Piece High Pressure Ball Valves H25 Valves Series 13 Disassembly Assembly Manual Three Piece High Pressure BallValves Series included H25 Series Sizesinclud...

Страница 15: ...nd objects away from the valve ports at all times Actuated valves could be accidentally operated resulting in serious injury or valve damage Before removing a valve from the line always make sure the...

Страница 16: ...hasalsobeen dischargedfromthevalvecavity Setthe valve to openposition Remove the dowelpins Carefully removetheendsfromthevalvebody Remove anddiscardthe seats bodysealsandallthe valve parts Setthe valv...

Страница 17: ...dlesassemblyforall valvesizes 3 7 Lubricate the stemthrustseal 7 andthestemseal 9 withappropriate lubricant 3 8 Place the stemthrustseal 7 onthestem 4 3 9 Insertthe stem 4 horizontallyintothe centerbo...

Страница 18: ...nd turnthe stemsothe valveisatopenposition to preventthe ballfrom fallingout 3 18 Assemblebothseals 6A 6B andseats 5 onthe valve ends 2 andthreadthe assembledend into the valve body 1 3 19 Tightenthe...

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