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Three Piece High Pressure Ball Valves 

 H25 Valves Series

 

Three  Piece High Pressure  Ball Valves 

 H25 Valves Series

 

 

 

 

7.

 

Operating Instructions 

Habonim Valves provide tight shut off when used under normal conditions and in accordance with Habonim

published  pressure/temperature  chart.

 

If these valves are used in a partially open (throttled) position, seat life may be reduced. Consult with Habonim for 
the proper seat material selection.

 

On manual operated valves, the valve operation is done by turning the valve handle 90° clockwise to open 
(handle is parallel to flow line), and 90° counter clockwise to close (handle is perpendicular to flow line).

 

For unidirectional designed valves; a flow arrow indicates the flow direction of the valve for proper installation. A 
silicone-based lubricant is applied to assist valve break in. The lubricant, if unacceptable, may be removed  by a 
solvent wash.

 

If a shut-off valve is installed for end of line service, it must be ensured that it is closed with a blind end 
connection and the valve is secured against being opened unintentionally.

 

 

WARNING: Never look into the valve bore while the valve is in a flow line. Pressure and 
fluids could escape from the valve causing harm or injury. 
To prevent leakage, malfunctions resulting from internal wear or seal degradation, the 
user must establish  a preventive maintenance and inspection program. This program 
must include: 
1.

 

Inspection of parts to detect loss of wall thickness which may result in decreased 
pressure capacity (see Para. 3 for acceptable reduction of wall thickness). 

2.

 

Routine replacement of seals and inspection for proper operation (See Para. 7 for 
maintenance instructions). 

Valve operating torques, as published in the Habonim literature, are the normal 
expected  maximum  break-out torques. These torques have been confirmed by 
laboratory testing  of each valve under controlled conditions. Highly viscous or 
abrasive media, frequency of  operation and temperature fluctuations could cause an 
increase in valve torque. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Содержание H25 Series

Страница 1: ...Three Piece HighPressure BallValves H25 ValvesSeries Installation Operating Maintenance Three Piece High Pressure Ball Valves H25 Valves Series REV00 03 23 Itemnumber YP0007941...

Страница 2: ...manuals for additional product safety information or contact Habonim Keep hands and objects away from the valve ports at all times Actuated valves could be accidentally operated resulting in serious...

Страница 3: ...capabilities date hour name andsignature of the responsible engineer air pressure onsite time toclosethevalve timetoopenthevalve The combined corrosion anderosionallowanceforthevalvebody wallthickness...

Страница 4: ...n dryair according toISO 4414 The air compressor must incorporate a filteron the intakesystemand contain only lubricants that are resistant toignition orcarbonization at anticipatedtemperatures The ai...

Страница 5: ...arts asstatedinthismanual Where indoubt please consultwithHabonim Anyunstable fluidorgasshouldbe identified byitsmanufacturerandmustnotbeused withHabonim valves CAUTION The valves should be used in aw...

Страница 6: ...ndsshould notbe removed until immediately prior to installation 5 1 6 Visualinspection shouldbeperformed onasemi annualbasisandresultsrecorded 6 Installation The installation procedure forHabonimballv...

Страница 7: ...sfortheEuropeanmarketandabove1 carry the CEmarkwiththeinformation requiredbythe PED 6 2 3 The valve markingsthatare accordingtoAPI 6Dstandardarepresentedinorderto provide the user fulltraceability and...

Страница 8: ...nin a normal vibrating environment Wheninstalling a valve in a high vibrating environmentsuchasforan off roadapplication please contact Habonim 6 4 Threaded End Valves 6 4 1 Valveswiththreadedendsshou...

Страница 9: ...ine service itmustbe ensuredthatitisclosedwithablindend connection andthe valve issecuredagainstbeingopened unintentionally WARNING Never look intothe valve bore while the valveis in a flow line Press...

Страница 10: ...ated seal wear and high valve operating torque 7 2 It is strongly recommendedtotightenthe stemnuttorqueaccordingtovalue inTable1inthe Disassembly andassembly manualevery15 000cycles 7 3 If the valveis...

Страница 11: ...s are in the fail close position 1 Remove the air hose or the solenoidvalve fromthe actuator 2 Release one turn the boltsconnectingthe bracket and the actuator bottomplan 3 Remove completelythe boltsc...

Страница 12: ...valve ISO5211 pad 3 Place the adaptor onthe valve stem checkthat the adaptor fitssnugly ontothe valve stemwithoutplay and is in the correct angular relationshipto the actuator gear shaft 4 Make sure...

Страница 13: ...stmentscrewsare lockedin place by usingLoctite221 any change of screwsposition must be repeatedwithrenewalof the glue overthe screws thread 9 Tightenall bracket bolts withsuitable spanner 10 Hold the...

Страница 14: ...hPressure BallValves H25 ValvesSeries Three Piece High Pressure Ball Valves H25 Valves Series 13 Disassembly Assembly Manual Three Piece High Pressure BallValves Series included H25 Series Sizesinclud...

Страница 15: ...nd objects away from the valve ports at all times Actuated valves could be accidentally operated resulting in serious injury or valve damage Before removing a valve from the line always make sure the...

Страница 16: ...hasalsobeen dischargedfromthevalvecavity Setthe valve to openposition Remove the dowelpins Carefully removetheendsfromthevalvebody Remove anddiscardthe seats bodysealsandallthe valve parts Setthe valv...

Страница 17: ...dlesassemblyforall valvesizes 3 7 Lubricate the stemthrustseal 7 andthestemseal 9 withappropriate lubricant 3 8 Place the stemthrustseal 7 onthestem 4 3 9 Insertthe stem 4 horizontallyintothe centerbo...

Страница 18: ...nd turnthe stemsothe valveisatopenposition to preventthe ballfrom fallingout 3 18 Assemblebothseals 6A 6B andseats 5 onthe valve ends 2 andthreadthe assembledend into the valve body 1 3 19 Tightenthe...

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