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USER MANUAL  

V1.10.00

 

 
 
 

 

 

 
 
 
 
 
 
 

 

 

 TABLE OF CONTENTS 

 

1- PRESENTATION, SAFETY RECOMMENDATIONS AND GENERAL PRECAUTIONS

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2

 

2- DESCRIPTION OF THE MACHINE

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3

 

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BP Font panel.................................................................................................................   3 

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BP Back panel ................................................................................................................   3 

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X-Clamp ........................................................................................................................   3 

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C-Clamp ........................................................................................................................   4 

3- INSTALLATION OF THE MACHINE

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  4

 

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Before use .....................................................................................................................   4 

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Assembling the clamp handle, clamp stand, and the earth clamp (accessories bag) ..............   5 

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Filling of the cooling liquid tank........................................................................................   5 

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Starting the machine.......................................................................................................   5 

4- PRODUCT OPERATION

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  6

 

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Key definition .................................................................................................................   6 

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C clamp modes (standard / manual / multisheet /Auto/ clamp adjustment)..........................  7-8 

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X clamp modes (standard / manual / multisheet / Auto/ clamp adjustment).........................  9-10 

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Use of the single sided gun .............................................................................................  11 

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Error management..........................................................................................................  11 

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Welding spot counter ......................................................................................................  12 

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Recording features (log report – User ID mode  - user programs) .......................................  13 

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SD memory card ............................................................................................................  16 

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GYSPOT software ...........................................................................................................  17 

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Use of the single sided gun .............................................................................................  19 

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Use of the pneumatic clamps...........................................................................................  20 

5- PRECAUTIONS and SERVICING

.................................................................................................................

 21

 

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User training ..................................................................................................................  21 

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Preparation of the parts to assemble ................................................................................  21 

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Single sided gun welding .................................................................................................  21 

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Use of the under panel arms ...........................................................................................  21 

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Nuts circular joints..........................................................................................................  21 

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Replacement or adjustment of X clamp arms ....................................................................  21 

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Replacement of C clamp arms..........................................................................................  23 

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Adjustment and tightening   of C-Clamp arms in their holder

………………....................

23

 

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Type of arms for the C-clamp  .........................................................................................  25 

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Use of the C2 and C8 arm ...............................................................................................  26 

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Replacement of the caps and electrodes ...........................................................................  27 

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Level and efficiency of the cooling liquid ...........................................................................  27 

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cleaning or replacement of the welding tools.....................................................................  27 

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purging of the pneumatic filter.........................................................................................  27 

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generator maintenance ...................................................................................................  27 

6- CHARACTERISTICS

......................................................................................................................................

 28

 

 7- PICTOGRAMS

...............................................................................................................................................

 29

 

S102 
Last update  26/03/2010 

Autres langues disponibles sur la carte SD. 
Other languages available on the SD card. 
Weitere auf SD-Karte verfügbare Sprachen. 

 

Содержание GYSPOT INVERTER BP.CX

Страница 1: ...programs 13 SD memory card 16 GYSPOT software 17 Use of the single sided gun 19 Use of the pneumatic clamps 20 5 PRECAUTIONS and SERVICING 21 User training 21 Preparation of the parts to assemble 21...

Страница 2: ...thout any protection or with wet clothes 4 Avoid being in contact with the welding part 5 Do not make any spot welding operations in very wet areas or on a wet floor 6 Do not weld with worn out cables...

Страница 3: ...cation of the norm EN 60204 1 Exposure of workers to electromagnetic fields directive 2004 40 EC dated April 29th 2004 2 DESCRIPTION OF THE MACHINE BP Front panel SD Card Reader Display board for comm...

Страница 4: ...e a conductor size of 10mm If you use an electrical extension cord use a 6mm conductor size 10mm if electrical line extension cord total length is superior to 10m Connect a 3 phase earth plug minimum...

Страница 5: ...e left hand side of the clamp Earth cable BP LX BP LC BP LCX Assemble the copper plate on the extremity of the earth cable Air connector Assemble the air connector on the air filter Filling of the coo...

Страница 6: ...milies coated steel HTS steel UHTS steel BORON steel This setting can be adjusted using the and keys in the circle position 5 Arm used When a clamp is used either C or X the user should specify here t...

Страница 7: ...pressing the B button on the clamp MULTISHEET Mode This mode allows to precisely specify the thickness and type of each sheet of an assembly of 2 or 3 sheets Using the up and down keys in the circle a...

Страница 8: ...eter to the next Welding current 2000 to 13000 A by steps of 100 A Display is in kA thousand amps Welding time from 100 to 850 ms by steps of 10ms Display in milliseconds Electrode force from 100 to 5...

Страница 9: ...a new welding spot is performed by pressing the B button on the clamp MULTISHEET Mode This mode allows to precisely specify the thickness and type of each sheet of an assembly of 2 or 3 sheets Using...

Страница 10: ...keys allow to navigate from one parameter to the next Welding current 2000 to 13000 A by steps of 100 A Display is in kA thousand amps Welding time from 100 to 850 ms by steps of 10ms Display in milli...

Страница 11: ...y is pressed the defects that correspond to a bad installation air pressure electrical power supply the messages that inform of major failures such as IGBT failure bad charging of the power capacitors...

Страница 12: ...nter allows to count the number of spots performed with the same caps If the welding spot is performed without any problem the following message appears The counter is displayed on the top left corner...

Страница 13: ...ile Pressing again the record key will stop the record The log file thus created contains an identifier entered by the user as well as for each welding spot performed the tool used the arms used and t...

Страница 14: ...ows you to make the fields registration vehicle make vehicle model vehicle identification number required when entering the repair order To exit the screen you must press the mode key for 2 seconds Th...

Страница 15: ...consulting jobs with the View key The screen CATALOG appears The page number is displayed 13 max Keys left and right are used to change the page The up and down keys are used to select the next or pr...

Страница 16: ...revious settings saved The Open key allows to access the user profiles previously saved Selecting an empty user profile has no effect Pressing briefly the key erases the selected program in the list o...

Страница 17: ...ck in the menus on Options and then on Identity A new window then appears with the following informations Company Name Address Postal code Town Telephone Fax E mail Web site Logo This information will...

Страница 18: ...ard has not been blanked To perform a search fill the search field and click on icon To edit a report select the report and click on icon To delete a report select the report and click on icon Purge o...

Страница 19: ...welding electrode such that the welding current will flow the 2 sheets to be welded Select the GUN tool using the ESC key Single side welding choose the type of sheet to weld using the up and down ke...

Страница 20: ...587 X7 L 350 deflected copper asymmetric 8 bar 050600 Recommended parameters for mild steel sheets Sheet Thickness in mm Recommended Force in daN Arms Length in mm Air Pressure in bar From 0 4 to 0 8...

Страница 21: ...eplaced in case of leaks or every 6 months These 2 circular joints are necessary to avoid risks of cooling liquid leaks These joints have a diameter of d 25 flange 4 During replacement it is advised t...

Страница 22: ...22 29...

Страница 23: ...crew the screw to assemble arm and clamp Screw the lever again Check the cooling liquid level Switch the machine ON In picture 1 the end of stroke of the lever is in contact with the pin and it will n...

Страница 24: ...ces in contact Insert the C arm in its holder Step 3 Turn the lever at a position like on the picture angle of 60 with the holder STEP 4 Tighten the ring manually Step 5 Tighten the M5 SCREW Step 6 Ti...

Страница 25: ...25 29 Type of arms for C clamp 3 C1 C2 C3 C5 C6 C4...

Страница 26: ...t with a capacity of 100mL to collect the cooling liquid Unscrew the short spindle off and take it off without forgetting the injector Collect the cooling liquid which is in the clamp axis Move the lo...

Страница 27: ...of use However all tools must stay clean in order to get the best performance of the unit When using the unit in pneumatic clamp mode check the good state of the CAPS electrodes flat rounded or bevel...

Страница 28: ...e Duty cycle 1 THERMAL CHARACTERISTICS Ambiant temperature Range 5 C 45 C Transport and storage Temperature range 25 C up to 55 C Hygrometry 80 Altitude 2000m MECHANICAL CHARACTERISTICS Protection deg...

Страница 29: ...uct under water projections IP21 People wearing pace makers should not approach this product Risk of interference and disturbance of pace makers near of the product Caution Strong magnetic field Peopl...

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