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Thank  you  for  your  choice !  Before  installing  and  using  the  product  or  before  maintenance,  please  read  carefully  the  following  safety 
recommendations in order to avoid accidents to the users and damage of the welding process. 
GYS  cannot  be  held  responsible  for  the  damages  occurring  to  persons  or  belongings,  following  the  use  of  the  machine  in  the  following 
circumstances: 
- Modification or disabling of safety elements, 
- Non-respect of the recommendations written in the user manual, 
- Modification of the characteristics of the product, 
- Use of accessories other than the GYS accessories , or accessories not adapted to the machine 
- Non-respect of the regulations and particular dispositions in the country where the machine is installed. 

 
1-  PRESENTATION, SAFETY RECOMMENDATIONS AND GENERAL PRECAUTIONS 

This product has been designed to carry out the following operations in car body workshops : 
 

- Spot welding on metal sheets with a pneumatic clamp, 

 

- Welding of metal sheets with a single sided gun, 

 

- Welding of nails, rivets, washers and studs, 

 

- Repair of bumps and impacts (impacts of hail with the option « quick repair”). 

 
 

GENERALITIES 

1. The operators must have followed up an appropriate training. 
2. The repair and maintenance operations can only be performed by qualified personnel. 
3.  The  operator  is  responsible  for  the  respect  of  the  car  manufacturer’s  recommendations,  regarding  the  protection  of  the  car  electrical  and 
electronic equipments (car computer, car radio, alarm, air bag, etc…). 
4. Before any repair or maintenance operation, the  compressed air supply must be disconnected and depressurized. 
5.  The  electrodes,  arms,  as  well  as  the  other  secondary  conductors  can  reach  a  very  high  temperature  and  remain  hot  very  long  after  having 
stopped the machine. Pay particular attention to the risks of serious burns. 
6. It is necessary to make a regular preventive maintenance on the machine. 

 

MAINS SUPPLY 

 
1. Check whether the unit is correctly connected to the earth and that the connection to the earth is in good condition. 
2. Check whether the workbench is connected to the earth coupler. 
3. Make sure that the operator has no contact with the metal parts to be welded without any protection or with wet clothes. 
4. Avoid being in contact with the welding part. 
5. Do not make any spot welding operations in very wet areas or on a wet floor. 
6. Do not weld with worn out cables. Make sure that there is no isolation defect, nor stripped cables nor loose connections, and that there is no 
cooling liquid leaks. 
7. Before performing any control or maintenance operation, switch off and disconnect the unit directly from the plug. 

 

EYE AND BODY PROTECTION 

1.  During  the  welding  process,  the  operator  must  protect  himself  from  possible  projections  of  steel  in  fusion  with  clothes  like  :  leather  gloves, 
welding aprons, safety shoes, welding helmets or glasses for filtering radiations and projections. Similarly, during grinding or hammering operations, 
the operator must wear eye protection. 
2.  The  tightening  force  of  the  clamp  can  reach  550  daN.  Keep  away  all  body  parts  from  the  mobile  elements  of  the  clamp  to  avoid  any  risk  of 
squeezing, of fingers in particular.  
3. Do not wear rings, watches, or jewellery, which are current conductors and can cause serious burns. 
4. All the protection boards must be in good condition and maintained in place. 
Never look at a welding arc without any eye protection. 
Protect the environment near the product against projections and reflections. 

FIRE 

1. Make sure that the sparks will not cause fire, especially near flammable material. 
2. Check that fire extinguishers are near the operator. 
3. Use the product in a room with extractor fans 
4. Do not weld on combustible or lubricant containers, even empty, nor on containers containing flammable material. 
5. Do not weld in an atmosphere charged with flammable gas or fuel fumes. 
 

 

ELECTRO-MAGNETIC COMPATIBILITY 

 
Near the spot-welding machine, check whether : 
- there are no other power supply cable, no control lines, no telephone cables, no radio or TV reception appliances, no watches, no mobile phones, 
no magnetic cards, no computers nor any other electronic appliance. 
- there are, in the surroundings, no persons using active medical appliances (pacemakers, acoustic prosthetics). 
Plan extra protections if other products are to be used in the vicinity of the machine. 
This product is designed to be used in an industrial or professional environment, as defined in the CISPR11 publication. In a different environment, 
it might be difficult to ensure electromagnetic compatibility. 
 

Содержание GYSPOT INVERTER BP.CX

Страница 1: ...programs 13 SD memory card 16 GYSPOT software 17 Use of the single sided gun 19 Use of the pneumatic clamps 20 5 PRECAUTIONS and SERVICING 21 User training 21 Preparation of the parts to assemble 21...

Страница 2: ...thout any protection or with wet clothes 4 Avoid being in contact with the welding part 5 Do not make any spot welding operations in very wet areas or on a wet floor 6 Do not weld with worn out cables...

Страница 3: ...cation of the norm EN 60204 1 Exposure of workers to electromagnetic fields directive 2004 40 EC dated April 29th 2004 2 DESCRIPTION OF THE MACHINE BP Front panel SD Card Reader Display board for comm...

Страница 4: ...e a conductor size of 10mm If you use an electrical extension cord use a 6mm conductor size 10mm if electrical line extension cord total length is superior to 10m Connect a 3 phase earth plug minimum...

Страница 5: ...e left hand side of the clamp Earth cable BP LX BP LC BP LCX Assemble the copper plate on the extremity of the earth cable Air connector Assemble the air connector on the air filter Filling of the coo...

Страница 6: ...milies coated steel HTS steel UHTS steel BORON steel This setting can be adjusted using the and keys in the circle position 5 Arm used When a clamp is used either C or X the user should specify here t...

Страница 7: ...pressing the B button on the clamp MULTISHEET Mode This mode allows to precisely specify the thickness and type of each sheet of an assembly of 2 or 3 sheets Using the up and down keys in the circle a...

Страница 8: ...eter to the next Welding current 2000 to 13000 A by steps of 100 A Display is in kA thousand amps Welding time from 100 to 850 ms by steps of 10ms Display in milliseconds Electrode force from 100 to 5...

Страница 9: ...a new welding spot is performed by pressing the B button on the clamp MULTISHEET Mode This mode allows to precisely specify the thickness and type of each sheet of an assembly of 2 or 3 sheets Using...

Страница 10: ...keys allow to navigate from one parameter to the next Welding current 2000 to 13000 A by steps of 100 A Display is in kA thousand amps Welding time from 100 to 850 ms by steps of 10ms Display in milli...

Страница 11: ...y is pressed the defects that correspond to a bad installation air pressure electrical power supply the messages that inform of major failures such as IGBT failure bad charging of the power capacitors...

Страница 12: ...nter allows to count the number of spots performed with the same caps If the welding spot is performed without any problem the following message appears The counter is displayed on the top left corner...

Страница 13: ...ile Pressing again the record key will stop the record The log file thus created contains an identifier entered by the user as well as for each welding spot performed the tool used the arms used and t...

Страница 14: ...ows you to make the fields registration vehicle make vehicle model vehicle identification number required when entering the repair order To exit the screen you must press the mode key for 2 seconds Th...

Страница 15: ...consulting jobs with the View key The screen CATALOG appears The page number is displayed 13 max Keys left and right are used to change the page The up and down keys are used to select the next or pr...

Страница 16: ...revious settings saved The Open key allows to access the user profiles previously saved Selecting an empty user profile has no effect Pressing briefly the key erases the selected program in the list o...

Страница 17: ...ck in the menus on Options and then on Identity A new window then appears with the following informations Company Name Address Postal code Town Telephone Fax E mail Web site Logo This information will...

Страница 18: ...ard has not been blanked To perform a search fill the search field and click on icon To edit a report select the report and click on icon To delete a report select the report and click on icon Purge o...

Страница 19: ...welding electrode such that the welding current will flow the 2 sheets to be welded Select the GUN tool using the ESC key Single side welding choose the type of sheet to weld using the up and down ke...

Страница 20: ...587 X7 L 350 deflected copper asymmetric 8 bar 050600 Recommended parameters for mild steel sheets Sheet Thickness in mm Recommended Force in daN Arms Length in mm Air Pressure in bar From 0 4 to 0 8...

Страница 21: ...eplaced in case of leaks or every 6 months These 2 circular joints are necessary to avoid risks of cooling liquid leaks These joints have a diameter of d 25 flange 4 During replacement it is advised t...

Страница 22: ...22 29...

Страница 23: ...crew the screw to assemble arm and clamp Screw the lever again Check the cooling liquid level Switch the machine ON In picture 1 the end of stroke of the lever is in contact with the pin and it will n...

Страница 24: ...ces in contact Insert the C arm in its holder Step 3 Turn the lever at a position like on the picture angle of 60 with the holder STEP 4 Tighten the ring manually Step 5 Tighten the M5 SCREW Step 6 Ti...

Страница 25: ...25 29 Type of arms for C clamp 3 C1 C2 C3 C5 C6 C4...

Страница 26: ...t with a capacity of 100mL to collect the cooling liquid Unscrew the short spindle off and take it off without forgetting the injector Collect the cooling liquid which is in the clamp axis Move the lo...

Страница 27: ...of use However all tools must stay clean in order to get the best performance of the unit When using the unit in pneumatic clamp mode check the good state of the CAPS electrodes flat rounded or bevel...

Страница 28: ...e Duty cycle 1 THERMAL CHARACTERISTICS Ambiant temperature Range 5 C 45 C Transport and storage Temperature range 25 C up to 55 C Hygrometry 80 Altitude 2000m MECHANICAL CHARACTERISTICS Protection deg...

Страница 29: ...uct under water projections IP21 People wearing pace makers should not approach this product Risk of interference and disturbance of pace makers near of the product Caution Strong magnetic field Peopl...

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