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English (GB)
Installation and operating instructions
Original installation and operating instructions.
CONTENTS
Page
1. General information
1.1 Introduction
These installation and operating instructions contain
all the information required for starting up and
handling the DDI 209 diaphragm dosing pump.
If you require further information or if any problems
arise, which are not described in detail in this
manual, please contact the nearest Grundfos
company.
1.2 Service documentation
If you have any questions, please contact the
nearest Grundfos company or service workshop.
1.
General information
6
1.1
Introduction
6
1.2
Service documentation
6
1.3
Information about the product
7
1.4
Applications
12
1.5
Warranty
12
2.
Safety
12
2.1
Identification of safety instructions in this
manual
12
2.2
Marking at the pump
12
2.3
Qualification and training of personnel
13
2.4
Risks when safety instructions are not
observed
13
2.5
Safety-conscious working
13
2.6
Safety instructions for the operator/user
13
2.7
Safety instructions for maintenance,
inspection and installation work
13
2.8
Unauthorised modification and
manufacture of spare parts
13
2.9
Improper operating methods
13
2.10 Safety of the system in the event of
a failure in the dosing system
13
3.
Transport and intermediate storage
14
3.1
Transport
14
3.2
Delivery
14
3.3
Unpacking
14
3.4
Intermediate storage
14
3.5
Return
14
4.
Technical data
14
4.1
Identification
14
4.2
Type key
15
4.3
General description
16
4.4
Dimensional sketches
20
4.5
Weight
22
4.6
Materials
22
4.7
Control unit
22
5.
Installation
23
5.1
General information on installation
23
5.2
Installation location
23
5.3
Mounting
23
5.4
Installation examples
24
5.5
Installation tips
25
5.6
Tube / pipe lines
26
6.
Electrical connections
27
6.1
Connecting the signal lines for DDI 209
28
6.2
Connecting the power supply cable
31
7.
Start-up / shutdown
31
7.1
Initial start-up / subsequent start-up
31
7.2
Operating the pump
34
7.3
Shutdown
34
8.
Operation
35
8.1
Control and display elements
35
8.2
Switching on/off
35
8.3
Checking the dosing flow with Plus
3
system
35
8.4
Deaeration
36
8.5
Changing the tank with Plus
3
system
36
9.
How to use the control unit
36
9.1
Menu levels
36
9.2
General functions of the control unit
36
9.3
Signal outputs
38
9.4
First function level
39
9.5
Second function level
41
9.6
Calibration
44
9.7
Service level
47
9.8
Resetting to default settings
50
9.9
Current signal control 0-20 mA / 4-20 mA 50
9.10 Flow Monitor
57
9.11 Batch menu / batch mode
62
9.12 Timer menu / timer mode
63
9.13 Creating a master/slave application
65
9.14 Hotkeys / info keys
66
10.
Maintenance
67
10.1 General notes
67
10.2 Maintenance intervals
67
10.3 Cleaning suction and discharge valves
67
10.4 Replacing the diaphragm
68
11.
Fault finding chart
70
12.
Disposal
71
Warning
These complete installation and
operating instructions are also
available on www.Grundfosalldos.com.
Prior to installation, read these
installation and operating instructions.
Installation and operation must comply
with local regulations and accepted
codes of good practice.
Содержание DDI 209
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